With 20 years of in-depth industry experience, Qingchi Mixing Granulator solves core granulation challenges
The extensive and outdated traditional granulation processes have become a major obstacle to the industrial upgrading of many enterprises. Common drawbacks include unstable product performance caused by uneven mixing, high energy consumption and labor costs resulting from series connection of multiple devices, and excessive particle size standard deviation that reduces finished product qualification rates. These bottlenecks not only limit production efficiency, but also hinder enterprises from gaining a competitive edge in the high-end market.
As a professional brand deeply engaged in the mixing and granulation industry, Qingchi focuses on technological research and innovation to break industrial bottlenecks. Independently developed by the brand, the Qingchi Mixing Granulator features the core advantages of integrated mixing and intelligent granulation. It redefines particle preparation technology to deliver particles with superior uniformity and high strength. Empowering industrial upgrading across various sectors, the equipment supports enterprises in achieving efficient, energy-saving and high-quality production.
Traditional granulation involves cumbersome multi-step procedures including pre-mixing, transfer granulation and secondary drying. Frequent material transfer leads to exposure contamination, massive energy loss during equipment connection, and accumulated human operation errors. Ultimately, inconsistent particle quality becomes an inevitable problem, severely undermining product stability.
Targeting these core pain points, the Qingchi Mixing Granulator adopts an innovative integrated mixing and granulation design to completely eliminate process discontinuity. Equipped with a reliably sealed inclined cylinder, the equipment completes the entire flexible mixing and granulation process in a single unit. It fundamentally avoids material contamination during transfer and simplifies the complicated multi-device series workflow. One single machine replaces the workload of two traditional devices, significantly cutting production energy consumption and labor costs while delivering more efficient, stable and hassle-free production.
High-end manufacturing imposes increasingly stringent requirements on the flexibility and precision of particle preparation, making single-parameter equipment incapable of meeting diverse production needs. The Qingchi Mixing Granulator is equipped with an intelligent regulation system and adopts SATEC’s patented advanced mixing and granulation technology. It creates an efficient turbulent flow field inside the cylinder through compound turbulent processing, enabling full collision and uniform mixing of materials.
The cylinder inclination angle, rotor speed and cylinder rotation speed are all flexibly adjustable. The scientific matching of rotor and cylinder enables free combination of multiple parameters, supporting customized granulation solutions for different industries and materials. The equipment features automatic and manual dual operation modes. Operators can modify formulas, mixing time and other parameters directly via the control panel. The user-friendly intelligent design greatly lowers operation thresholds.
The strength and uniformity of particles directly determine the core competitiveness of end products. The Qingchi Mixing Granulator adopts an innovative balanced shearing design that balances particle uniformity and strength, thoroughly solving the common defects of traditional granulation such as high powdering rate, hollow particles and uneven particle size.
The high-speed shearing layer efficiently breaks up material agglomerates. The powerful stirring rotor thoroughly disperses massive and agglomerated powders, ensuring all raw materials start from a uniform nano-scale foundation for subsequent granulation. The flexible agglomeration zone allows flexible addition of additives. Combined with the turbulent suspension effect, powder particles achieve gentle fusion through collision, which effectively improves particle strength, eliminates hollow particles, reduces the powdering rate, and produces particles with uniform texture and stable quality.
Beyond outstanding core performance, the Qingchi Mixing Granulator delivers excellent durability and cost control performance. Wear-resistant liners are installed at the bottom and on the wall of the mixing barrel, while rotor blades and L-shaped scrapers are protected by hard alloy or surfacing welding. These designs effectively extend the service life of the equipment and reduce later maintenance costs. Meanwhile, the equipment achieves substantially lower energy consumption than traditional models, helping enterprises reduce long-term operating costs and realize dual improvement in cost reduction and efficiency enhancement.
Focusing on technology and empowering industries, Qingchi always adheres to technology-driven development and market-oriented innovation. With decades of industrial experience integrated into product R&D, the brand breaks technical barriers and develops professional mixing and granulation equipment tailored for domestic industrial fields. Widely applied in chemical metallurgy, new energy, technical ceramics and other industries, Qingchi Mixing Granulator solves industrial bottlenecks with solid technical strength, helping enterprises break away from traditional granulation limitations, achieve dual leaps in production efficiency and product quality, and advance steadily on the track of high-end manufacturing.
