5kg-10kg Bag Filling Machine Dry Mortar Valve Bagging Machine

The 5-10kg dry mortar valve bag filling machine is a mini quantitative automatic packaging equipment specially developed for small-specification packaging of dry powder building materials. It is optimized for small-weight filling scenarios of fine and ultra-fine dry mortar products, including tile grout, caulking agent, repair mortar, tiny packing putty powder, waterproof powder, and special decorative mortar. Different from conventional 20-50kg large-bag filling machines, this mini model adopts high-precision micro feeding and intelligent fine-tuning weighing system, which perfectly solves the problems of inaccurate metering, material overflow and low efficiency in manual small-bag packaging. The machine features compact structure, fully sealed dust-proof design and low-speed uniform feeding, realizing automatic bag clamping, precise filling, weight locking and automatic bag release. It is an ideal packaging device for small-batch, multi-variety and small-specification dry mortar production, widely applied for boutique building material factories and customized mortar packaging production.

• Ultra-High Small-Bag Weighing Accuracy: Adopts micro fine feeding + secondary precision calibration algorithm, specially optimized for 5-10kg small-weight mortar packaging. Effectively avoids over-filling or under-weight issues caused by powder fluidity fluctuation. The precise metering performance ensures qualified packaging standards and consistent product quality.
• Compact & Space-Saving Structure: Mini integrated design with small floor area, no need for large workshop space. It can be placed independently or matched with small mixing production lines, featuring flexible installation and strong site adaptability, very suitable for small factories and workshop production.
• Dust-Free & Clean Filling: Fully enclosed filling chamber and micro negative pressure dust removal interface effectively control fine mortar powder flying during small-bag rapid filling. It maintains a clean production environment, meets environmental protection requirements and reduces material waste.
• Stable Operation & Low Failure Rate: Optimized impeller and air delivery structure for fine mortar powder, effectively preventing fine powder blockage and material accumulation. Supports long-term continuous intermittent work, stable operation and low maintenance cost.
• Simple Operation & Flexible Adjustment: Intelligent touch screen one-key parameter setting, freely switchable between 5kg, 8kg and 10kg packaging specifications. Short training allows new workers to operate independently, realizing efficient single-person packaging work.
• Low Energy Consumption & Low Noise: Equipped with low-power precision motor and energy-saving pneumatic system, lower power consumption than traditional large filling machines. Low-noise operation improves workshop working comfort.

• Power and Air Source Safety: Cut off the power supply and exhaust all compressed air before maintenance, cleaning and parts replacement. It is strictly prohibited to open the machine cover or adjust components during operation to avoid electric shock and mechanical pinch injuries. Reliable equipment grounding is mandatory.
• Standard Operating Procedures: Operators must be trained before formal operation. Do not place hands or tools near the filling nozzle and bag clamping device during running state. Random modification of weighing parameters is forbidden to prevent inaccurate small-bag metering.
• Material Usage Requirements: Only dry and qualified fine mortar powder can be used. Over-wet mortar, agglomerated powder and hard impurities are prohibited from entering the machine, so as to avoid blockage of micro feeding structure and damage to precision sensors.
• Environment Maintenance: Keep the workshop dry, ventilated and clean. Excessive dust accumulation will affect the sensitivity of precision weighing sensors. Do not operate the equipment in high temperature, humid and corrosive environments for a long time.
• Daily Maintenance: Clean residual fine powder inside the machine after daily shutdown to prevent powder caking from affecting next-day weighing accuracy. Regularly check air tightness, sensor sensitivity and wearing parts, and lubricate movable components periodically.
• Emergency Treatment: In case of abnormal noise, material blockage, unstable weighing or equipment failure, press the emergency stop button immediately, cut off power and air source, and eliminate faults before restarting operation.

This 5-10kg small valve bag filling machine is specially designed for small-specification packaging of fine dry mortar products. It is widely applicable for high-end building material factories, mortar fine processing plants, construction chemical enterprises, and small-batch customized production workshops. The applicable products include tile grout, gap filler, concrete repair mortar, decorative putty powder, thin-layer waterproof mortar, bonding powder and other fine powdery mortar materials. It adapts to small-batch multi-style production, online supporting use of small mixing lines, and independent single-machine packaging work. It is the preferred equipment for enterprises to launch small-specification boutique mortar products and expand high-end market business.

• Q1: What materials is this 5-10kg filling machine suitable for?
  A1: It is mainly used for fine dry mortar and building chemical powder with 100-400 mesh fineness, such as tile grout, repair mortar, fine putty powder and waterproof powder. It is not suitable for wet mortar, large-particle materials and highly viscous powder.
• Q2: How accurate is the small-bag weighing?
  A2: The static weighing accuracy reaches ±0.1%~±0.3%, which is higher than ordinary large-bag filling machines. It fully meets the precision requirements of small-specification boutique mortar packaging and commercial measurement standards.
• Q3: Can I switch freely between 5kg, 8kg and 10kg packaging?
  A3: Yes. The machine supports free parameter switching of 5-10kg arbitrary weight. Operators can set target weight on the touch screen in one click, suitable for multi-specification mixed production.
• Q4: Why does fine powder block frequently?
  A4: Blockage is mainly caused by damp powder, material caking or unstable air pressure. It can be solved by drying raw materials, filtering agglomerations and adjusting air pressure to the standard 0.3-0.5MPa.
• Q5: Is the machine suitable for intermittent small-batch production?
  A5: Absolutely. The equipment features fast start-up, stable metering and no material accumulation, which is very suitable for frequent start-stop and small-batch multi-variety production modes.
• Q6: How to control dust during fine powder filling?
  A6: Equipped with a reserved dust removal interface, which can be connected to a small dust collector for centralized dust extraction. The fully enclosed filling structure effectively avoids fine powder flying and material loss.
• Q7: What is the daily maintenance difficulty?
  A7: The machine adopts modular and easy-clean structure. Daily cleaning only needs simple dust removal, and regular inspection of sensors and air pressure system can ensure long-term stable operation with low maintenance difficulty and cost.