1. Product Introduction The mobile concrete batching plant is an integrated trailer-mounted concrete & mortar production unit, integrating aggregate batching, weighing, conveying, mixing, cement feeding, water supply and automatic control into one compact chassis. It eliminates the need for fixed ...
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1. Product Introduction
The mobile concrete batching plant is an integrated trailer-mounted concrete & mortar production unit, integrating aggregate batching, weighing, conveying, mixing, cement feeding, water supply and automatic control into one compact chassis. It eliminates the need for fixed foundation construction, supports rapid towing transportation, fast setup and commissioning on site. This plant can stably produce ready-mixed concrete, masonry mortar, bedding mortar and other mixed materials. Featuring small footprint and flexible relocation, it is an ideal on-site mixing solution for short-cycle, frequently-moved construction projects, greatly cutting transportation cost of commercial concrete and shortening project schedule.
2. Core Highlights
- High Mobility & Fast Deployment Trailer-type integrated structure, towable by truck. No complex foundation required; it can finish installation and put into production within a short time after arriving at a flat site, convenient for cross-site transfer.
- Precision Automatic Batching & Mixing Adopts electronic weighing sensor and PLC automatic control system; aggregate, cement, water and admixture are batched accurately. Twin-shaft compulsory mixer ensures homogeneous mixing quality for concrete and mortar.
- Compact Layout & Space-saving All functional modules are pre-assembled on the trailer chassis. It occupies much less space than stationary batching plants, suitable for narrow construction sites.
- Low Maintenance & Environmental Friendly Equipped with matched dust removal device to reduce cement dust emission. Centralized lubrication design, easy access for inspection and cleaning; wear-resistant mixing liners and blades extend service life.
- Strong Compatibility & Customization Support configuration adjustment for mortar or concrete production; optional cement silo, additive system and remote monitoring function to meet different mix proportion requirements.
3. Specification Parameters
| Item | YHZS25 | YHZS35 | YHZS60 |
|---|---|---|---|
| Theoretical Productivity | 25 m³/h | 35 m³/h | 60 m³/h |
| Mixer Model | JS500 Twin-shaft Mixer | JS750 Twin-shaft Mixer | JS1000 Twin-shaft Mixer |
| Aggregate Bin Quantity | 2 bins | 3 bins | 3 / 4 bins |
| Aggregate Weighing Range | 0–800 kg | 0–1200 kg | 0–2000 kg |
| Cement Weighing Range | 0–200 kg | 0–300 kg | 0–500 kg |
| Discharge Height | 3.8 m | 3.8 m | 4.1 m |
| Feeding Mode | Belt Conveyor | Belt Conveyor | Belt Conveyor |
| Total Installed Power | ≈42 kW | ≈55 kW | ≈75 kW |
| Towing Speed | ≤60 km/h | ≤60 km/h | ≤60 km/h |
| Control System | PLC + Touch Screen Automatic Control | PLC + Touch Screen Automatic Control | PLC + Touch Screen Automatic Control |
| Working Environment Temperature | -10℃ ~ +45℃ | -10℃ ~ +45℃ | -10℃ ~ +45℃ |
Note: Parameters are for standard configuration; customized capacity, mortar dedicated mixing module and dust collection system are available on request.
4. Operation Notes
- Site requirement: Place the plant on firm, flat ground. Use supporting outriggers to level and fix the whole machine before startup; do not work on soft or sloped ground.
- Pre-start inspection: Check weighing sensors, conveyor belts, mixing blades, lubrication points, electric circuits and emergency stop button. Calibrate the weighing system regularly to guarantee batching accuracy.
- Operation safety: It is strictly forbidden to put hands or tools into mixer hopper, conveyor and other moving parts during running. Operators must wear PPE including safety helmet, dust mask and safety goggles.
- Feeding & running: Do not overload production. If abnormal noise, oil leakage, vibration or alarm occurs, stop feeding and shut down the machine immediately for troubleshooting.
- Post-shutdown cleaning: Clean residual concrete/mortar inside mixer, hopper and pipeline thoroughly after daily work to prevent material solidification and blockage.
- Relocation rule: Empty all materials, retract outriggers and lock all movable parts before towing. Follow local road transport regulations during transportation.
- Maintenance: Carry out regular lubrication, fastening and wear part replacement. Cut off the main power supply during maintenance work.
5. Application Scenarios
- Highway, railway, bridge, tunnel temporary construction works
- Rural road, farmland water conservancy, municipal small-scale renovation projects
- On-site mortar mixing for building decoration, masonry and plastering
- Remote construction sites where ready-mix concrete supply is inconvenient
- Short-term rental projects, precast small component production sites
- Emergency rescue and disaster relief temporary concrete construction
6. FAQ
Traditional mixers only realize simple powder blending, with single function, easy material segregation and poor product construction performance. The mixing granulator integrates mixing, wetting and granulating in one machine, producing uniform spherical mortar particles with high density and good fluidity. It simplifies production procedures, reduces material waste, and effectively improves the bonding strength and construction effect of special mortar, which is irreplaceable for high-end functional mortar production.
Uneven particle size is mainly caused by inconsistent liquid spraying volume, abnormal granulating knife speed, worn cutting blades or uneven feeding. It can be solved by calibrating liquid spraying parameters, adjusting rotating speed matching, replacing worn parts and maintaining uniform feeding speed.
Yes. The equipment supports flexible parameter adjustment and multi-formula storage. By adjusting mixing time, liquid ratio and granulating speed, it can produce various repair mortar, waterproof mortar, self-leveling mortar and modified granular building materials, with strong versatility and flexible switching.
No. The fully enclosed negative pressure structure completely avoids dust overflow. The one-step molding process has no intermediate transfer loss, with a molding rate up to 99%. It realizes zero dust pollution and ultra-low material loss, fully meeting modern environmental protection production requirements.
Absolutely. The PLC intelligent system supports seamless linkage with automatic batching equipment, bucket elevators and packaging machines. It realizes fully automatic unmanned operation from feeding, mixing, granulating to discharging, greatly improving the overall automation level of the production line.
Daily cleaning of residual materials and nozzles is required after production; weekly inspection and lubrication of transmission parts; quarterly replacement of worn blades and seals. The maintenance process is simple and efficient with low technical threshold and low operating cost, suitable for long-term continuous industrial production.
