Product Introduction This ready mix concrete batching plant is an integrated automatic concrete production line independently developed and supplied by our manufacturer. It completes automatic feeding, weighing, batching, mixing and discharging of aggregates, cement, fly ash, water and admixtures in ...
Product Introduction
This ready mix concrete batching plant is an integrated automatic concrete production line independently developed and supplied by our manufacturer. It completes automatic feeding, weighing, batching, mixing and discharging of aggregates, cement, fly ash, water and admixtures in one set. Adopting mature twin-shaft forced mixing host and PLC intelligent control system, it can stably produce various grades of commercial ready-mix concrete. The whole line supports customized configuration for stationary or semi-mobile layout, widely used for commercial concrete supply, infrastructure and precast component production, with stable running, reliable quality and long service life.
Core Highlights
- High Precision Weighing & Stable Quality:Independent weighing for aggregate, powder, water and additive; high-precision load cell sensors ensure accurate proportioning, effectively avoid material deviation and guarantee consistent concrete strength for each batch.
- Fully Automatic Intelligent Control:PLC + industrial computer control system, support automatic/manual switching, production data storage, formula management and remote monitoring; simple touch screen operation, reduce labor cost.
- Modular Structure & Easy Installation:Adopt bolt-connected modular design, quick assembly and disassembly, convenient for transportation and site relocation; compact layout saves occupied land area.
- Eco-friendly & Low Dust:Equipped with pulse dust collector, closed screw conveyor and silo sealing device, low dust emission; matched with wastewater recycling option to meet local environmental protection requirements.
- Strong Compatibility & Wide Formula Range:Suitable for plastic concrete, dry-hard concrete, lightweight concrete and special mix with admixtures; mixer wear parts adopt high wear-resistant alloy material, long service cycle.
- Complete Supporting System:Optional cement silos, screw conveyors, belt conveyor, aggregate batcher, air compressor and maintenance platform, realize a turn-key solution.
Specification Parameters(HZS Series Standard Model)
| Item | Parameter |
|---|---|
| Model | HZS60 / HZS90 / HZS120 / HZS180 |
| Theoretical Productivity | 60 / 90 / 120 / 180 m³/h |
| Mixer Type | Twin-shaft compulsory mixer |
| Mixer Model | JS1000 / JS1500 / JS2000 / JS3000 |
| Single Batch Output | 1.0 / 1.5 / 2.0 / 3.0 m³ |
| Aggregate Bin Quantity | 3–4 bins (customizable) |
| Aggregate Weighing Accuracy | ±2% |
| Powder Weighing Accuracy | ±1% |
| Water / Admixture Accuracy | ±0.5% |
| Discharge Height | 3.8–4.2 m |
| Total Installed Power | ≈110 / 160 / 210 / 310 kW |
| Feeding Mode | Belt conveyor / skip hopper |
| Control Mode | Automatic PLC control + manual backup |
| Working Environment Temperature | -10℃ ~ +45℃ |
Operation & Safety Notes
- Professional operators must receive training before startup; strictly follow operation manual, no overloading mixing.
- Check lubrication condition, fasteners, sealing parts, sensors and electrical circuit before daily startup; remove sundries inside mixer.
- Do not put hard metal, large stones or foreign objects into mixer to prevent blade and liner damage.
- Keep the dust collector clean regularly; clean residual concrete inside mixer after every shift to avoid concrete solidification.
- Cut off main power during maintenance and repair, hang warning sign; it is forbidden to enter mixing drum when equipment is powered on.
- Check foundation, anchor bolts and silo stability regularly; stop operation immediately if abnormal vibration, noise or leakage occurs.
- Configure fire extinguisher and lightning protection device as required; well-ground the whole electrical system to prevent electric shock.
- In cold seasons, drain all water pipelines to avoid pipeline freezing and cracking.
Application Scenarios
- Commercial ready-mix concrete mixing station for concrete sales
- Highway, bridge, railway, airport, port and large infrastructure projects
- Precast concrete factory for precast beams, pipes, blocks and wall panels
- Urban construction, residential community, high-rise building engineering
- Water conservancy, hydropower, mine and road base construction
- Rental project sites requiring frequent equipment transfer (semi-mobile type)
FAQ
Q1: Can this batching plant produce dry mortar as well?
A: Standard ready mix concrete plant is mainly for concrete. We can upgrade the mixing host, weighing system and sealing structure to realize dry mortar production upon customized request.
Q2: What is the delivery cycle?
A: Standard HZS60–HZS120 models need 15–25 working days; large capacity or fully customized configuration needs 30–40 working days.
Q3: What after-sales service do you provide?
A: We supply 12-month warranty for main host, lifetime technical consultation, spare parts supply and overseas installation guidance.
Q4: Can the plant support multi-formula switching?
A: Yes. The control system can store dozens of mix formulas, one-click switching for different concrete grades.
Q5: Do I need to build a special foundation?
A: Stationary type needs reinforced concrete foundation according to our foundation drawing; mobile integrated type can work on hardened ground with simple foundation.
Q6: Is it possible to match a water recycling system?
A: Yes, wastewater recycling, sand washing and sludge recovery systems are optional accessories for environmental upgrading.
