Concrete Production Line Equipment Note: This set of equipment is specially developed for dry mortar production. 1. Product Introduction Our concrete production line equipment is an integrated automatic production system designed for dry mix mortar, ordinary concrete and ready-mixed concrete. The ...
Dry Mortar Production Line Equipment
,Concrete Production Line Machinery
,Dry Mortar Batching Production Line
Concrete Production Line Equipment
Note: This set of equipment is specially developed for dry mortar production.
1. Product Introduction
Our concrete production line equipment is an integrated automatic production system designed for dry mix mortar, ordinary concrete and ready-mixed concrete. The whole line includes raw material storage, feeding, weighing, mixing, packaging, dust collection and intelligent control modules. It can stably produce various mortars such as masonry mortar, plastering mortar, floor mortar, waterproof mortar and thermal insulation mortar. Adopting modular layout, it supports stationary and skid-mounted mobile configurations. The production line realizes automatic batching, continuous mixing and finished product output, greatly reducing manual intervention and meeting medium and large-scale production demands for building materials.
2. Core Highlights
- High-precision weighing system: Independent weight sensors for sand, cement, additives and admixtures; batching error is controlled within ±0.5%, ensuring stable and consistent mortar quality batch by batch.
- Efficient double-shaft mixing host: Low dead-angle mixing chamber with high-speed dispersion function; short mixing cycle, uniform material blending, no agglomeration of lightweight powder and additives.
- Full closed dust reduction design: Matching pulse dust remover at feeding, mixing and discharging points; low dust emission, complying with environmental protection emission standards.
- Intelligent PLC automatic control: One-key start/stop, formula storage, production data recording and remote monitoring; easy to switch different mortar formulas.
- Modular assembly structure: Short installation and commissioning cycle; convenient transportation, expansion and relocation; optional automatic bagging, bulk loading and palletizing devices.
- Durable wear-resistant configuration: Lining plates, mixing blades and discharging ports adopt high-chromium wear-resistant alloy; low maintenance frequency and long service life.
3. Specification Parameters
| Item | Parameter |
|---|---|
| Model | Customized: simple type / semi-automatic type / full-automatic type |
| Theoretical Capacity | 5–60 t/h (optional according to demand) |
| Mixing Host | Double-shaft compulsory mixer |
| Weighing Range | Sand: 500–5000 kg; cement: 100–1500 kg; additives: 0.5–50 kg |
| Batching Accuracy | Aggregate ≤ ±0.5%; powder ≤ ±0.3%; additive ≤ ±0.2% |
| Control System | PLC + touch screen, support formula storage |
| Power Supply | 380V / 50Hz (customizable) |
| Total Installed Power | 30–180 kW (depends on configuration) |
| Working Environment | -10℃ ~ +45℃, altitude ≤ 1000 m |
| Finished Product Output | Automatic valve bag packaging / bulk tanker discharge |
4. Cautions for Operation
- Operators must receive professional training before starting the equipment; strictly follow the operation manual and wear protective gear.
- Check fasteners, mixing blades, sealing parts, sensors and lubrication points before each startup; eliminate foreign matters inside the mixing chamber.
- Do not put oversized stones, metal blocks or sundries into the feeding system to avoid damage to the mixer and conveyor.
- Regularly inspect the dust removal system; clean filter cartridges on schedule to prevent blockage and dust overflow.
- Do not open the mixing chamber cover or enter the working area when the equipment is running. Cut off the main power supply during maintenance.
- If abnormal vibration, noise or material leakage occurs, stop the machine immediately for inspection; forbidden to run the equipment with faults.
- Maintain dry and ventilated environment for the electric control cabinet; avoid water, dust and high temperature affecting electronic components.
5. Application Scenarios
- Dry mortar factory: mass production of plastering mortar, masonry mortar, tile adhesive, grout, self-leveling mortar.
- Ready-mixed concrete batching plant: commercial concrete production for construction projects.
- Construction engineering site: temporary on-site concrete and mortar preparation for roads, bridges, residential buildings.
- Prefabricated component factory: supporting mortar and concrete for precast wall panels, blocks and prefabricated parts.
- Environmental and mineral materials industry: mixing of stabilized soil, binder, mineral powder and other building mixtures.
6. FAQ
Q1: Can this line produce both concrete and different types of dry mortar?
A: Yes. By switching formulas and adjusting the feeding configuration, the line can produce ordinary concrete and various dry mixed mortars. We will match the corresponding feeding and packaging structure according to your main products.
Q2: How long is the equipment delivery and installation cycle?
A: Standard models are delivered within 15–30 working days. Installation and commissioning generally take 7–15 days, depending on site conditions and configuration complexity.
Q3: Is after-sales service available overseas?
A: We provide overseas technical guidance via video, English operation manuals and spare parts supply. Overseas on-site service can be arranged upon negotiation.
Q4: Can the production capacity and layout be customized?
A: Fully customizable. We design the layout, capacity and supporting devices according to your land size, factory height, product types and budget.
Q5: What is the warranty period?
A: The whole machine enjoys a 12-month warranty (excluding easily worn parts such as mixing blades and lining plates). We provide lifelong technical support and spare parts supply.
