1. Product IntroductionOur cement plant equipment is an integrated automatic production system tailored for dry mix mortar and cement-based building materials. The complete line covers raw material silos, conveying systems, automatic batching unit, high-efficiency mixing host, finished material bin, ...
dry mortar production line
,cement plant equipment
,dry mortar mixing equipment
Our cement plant equipment is an integrated automatic production system tailored for dry mix mortar and cement-based building materials. The complete line covers raw material silos, conveying systems, automatic batching unit, high-efficiency mixing host, finished material bin, automatic packing machine, dust removal device and PLC intelligent control cabinet. It can stably produce masonry mortar, plastering mortar, tile adhesive, self-leveling mortar, waterproof mortar, grout and other cement-based products. Adopting modular design, this set of equipment supports flexible layout, convenient transportation and on-site assembly. It realizes automatic feeding, precise weighing, uniform mixing and finished product output, greatly reducing manual operation and meeting the production demands of small, medium and large mortar factories.
- High-precision automatic batching system: Independent weighing modules for cement, sand, fly ash, mineral powder and additives. The batching error is controlled within ±0.5%, guaranteeing stable and consistent finished mortar quality.
- Heavy-duty twin-shaft compulsory mixer: Low dead-angle mixing chamber with high dispersion performance. Short mixing cycle, even blending, no agglomeration of powder and micro-additives.
- Closed dust suppression design: Pulse bag dust collectors are equipped at feeding, mixing and discharging points. Low dust emission, fully compliant with environmental protection standards.
- Intelligent PLC touch control: One-key startup and shutdown, formula storage, production data recording and real-time monitoring. Different mortar formulas can be switched quickly.
- Modular & expandable structure: Short installation and commissioning period. Easy to relocate and upgrade; optional valve bag packaging, bulk loading and palletizing functions.
- Wear-resistant durable configuration: Mixing blades, lining plates and discharge ports adopt high-chromium wear-resistant alloy. Low maintenance frequency and long service life.
| Item | Parameter |
|---|---|
| Model | Simple / Semi-automatic / Full-automatic, customizable |
| Theoretical Output | 5–60 t/h (customized upon request) |
| Mixing Host | Twin-shaft compulsory mixer |
| Weighing Range | Aggregate: 500–5000 kg; Cement & powder: 100–1500 kg; Additives: 0.5–50 kg |
| Batching Accuracy | Aggregate ≤ ±0.5%; Powder ≤ ±0.3%; Additive ≤ ±0.2% |
| Control System | PLC + Touch Screen, formula storage supported |
| Power Supply | 380V / 50Hz (customizable for other voltages) |
| Total Installed Power | 30–180 kW (varies with configuration) |
| Working Temperature | -10℃ ~ +45℃, altitude ≤ 1000 m |
| Discharge Mode | Automatic valve bag packing / Bulk tanker discharge |
- All operators must receive professional training before operation, follow the operation manual strictly and wear required protective gear.
- Before startup each time, check fasteners, mixing blades, sealing parts, weighing sensors and lubrication points; remove foreign objects inside the mixer chamber.
- Do not put oversized stones, metal blocks or sundries into the feeding system to avoid damage to conveyors and the mixer.
- Inspect the dust removal system regularly and clean filter cartridges on schedule to prevent blockage and dust leakage.
- Never open the mixer cover or enter the working area while the equipment is running. Cut off the main power supply before maintenance.
- Stop the machine immediately once abnormal vibration, strange noise or material leakage occurs. Fault operation is forbidden.
- Keep the electric control cabinet dry and ventilated; avoid water, heavy dust and high temperature to protect electronic components.
- Dry mortar manufacturing plants: Mass production of plastering mortar, masonry mortar, tile adhesive, grout, self-leveling mortar and putty powder.
- Cement building material factories: Production of various cement premixed powders and composite binders.
- Construction sites: On-site preparation of mortar for residential buildings, roads, bridges and municipal projects.
- Prefabricated component factories: Supporting cement mortar for precast panels, blocks and prefabricated parts.
- Stabilized soil and road base material production: Mixing of cement-stabilized gravel and mineral binder mixtures.
Q1: Can this cement plant equipment produce different types of dry mortar?
A: Yes. You can switch stored formulas and adjust feeding settings to produce a wide range of cement-based dry mortars. We will match silo, feeding and packaging structures according to your main products.
Q2: What is the delivery and installation cycle?
A: Standard models are delivered within 15–30 working days. Installation and commissioning usually take 7–15 days, depending on site layout and configuration complexity.
Q3: Do you provide overseas after-sales support?
A: We offer English operation manuals, remote video technical guidance and long-term spare parts supply. On-site overseas service can be arranged through negotiation.
Q4: Can the production capacity and layout be customized?
A: Fully customizable. Our team designs the layout, hourly output and auxiliary devices according to your land size, workshop height, product types and budget.
Q5: What is the warranty period?
A: The whole machine enjoys a 12-month warranty, excluding easily worn parts such as mixing blades and lining plates. Lifelong technical consultation and spare parts supply are available.
