dry mortar machine

The dry mortar machine is a professional and integrated mixing equipment specially developed for the production of dry-mixed mortar. It is designed for dry powder and granular raw materials such as cement, sand, fly ash, lime powder, and various chemical additives. This equipment realizes automatic batching, feeding, uniform mixing and quantitative discharging of raw materials, completing the whole dry mortar production process efficiently.

Widely applicable to various dry mortar formulas, the machine can produce finished mortar with stable density, uniform texture and no segregation. It adopts industrial standardized design, featuring compact structure, stable operation and high production efficiency. It is an ideal core equipment for small, medium and large mortar factories to realize standardized, large-scale and automated dry mortar production, effectively solving the problems of low manual mixing efficiency, uneven mixing quality and unstable product consistency.

• High Uniformity Mixing Performance: Equipped with a high-efficiency spiral stirring and multi-dimensional mixing system, the machine forms strong convection, shearing and diffusion effects inside the mixing chamber. It can fully mix different raw materials with different particle sizes and densities, ensuring zero material segregation and ultra-high mixing uniformity, which greatly improves the finished mortar quality.
• Wide Formula Compatibility: The equipment supports the production of multiple types of dry mortar, including masonry mortar, plastering mortar, waterproof mortar, thermal insulation mortar, bonding mortar and floor mortar. It can flexibly adapt to different raw material ratios and additive formulas with strong versatility.
• Automatic & High Efficiency: Adopts intelligent PLC control system, realizing automatic batching, timing mixing and quantitative discharging. It reduces manual intervention, shortens production cycle, and greatly improves single-batch output and continuous production capacity, meeting large-scale mass production demands.
• Dust-free & Environmentally Friendly: Equipped with fully enclosed mixing structure and professional dust removal device, it effectively avoids dust overflow and material loss during operation. The whole production process is low-pollution and meets environmental protection emission standards for construction material production.
• Stable Operation & Low Maintenance: The main body is made of high-strength wear-resistant steel material, with anti-wear and anti-corrosion treatment on key stirring components. It features low failure rate, stable long-term operation, simple daily maintenance and low later operating cost.
• Customizable & Space-saving: The integrated and compact structural design saves factory floor space. The production line configuration can be customized according to customer output requirements, supporting small portable units and large-scale fully automatic production lines.

• Pre-operation Inspection: Before starting the machine, check the tightness of all connecting parts, the flexibility of the stirring shaft, the sealing performance of the mixing chamber and the normal operation of the dust removal system. It is forbidden to start the machine with overload or foreign matters inside the cavity.
• Standard Feeding Operation: Feed materials in strict accordance with the specified formula and feeding sequence. It is forbidden to add hard sundries such as iron blocks and stones into the mixing barrel to avoid damage to the stirring blades and equipment failure.
• Strict Operating Procedure: The equipment must run stably before feeding. Do not open the sealing cover or reach into the mixing chamber during operation to prevent safety accidents. Stop feeding first then shut down the machine after completing production.
• Regular Cleaning & Maintenance: Clean the residual mortar materials inside the mixing chamber and on the blades after daily shutdown to prevent material caking from affecting the next mixing accuracy. Regularly lubricate bearings and transmission parts, and check the wear of vulnerable parts.
• Environment & Power Requirements: The equipment shall be placed in a dry and ventilated factory area, avoiding long-term exposure to rain and sunlight. Ensure stable power supply and equip with grounding protection to avoid electric leakage and circuit failure.
• Overload Protection: Prohibit long-term overload operation. If abnormal noise, vibration or material blockage is found during operation, stop the machine immediately for inspection and troubleshooting before restarting.

• Construction Mortar Production: Special production for building masonry mortar, wall plastering mortar, cement mortar and joint filling mortar, widely used in residential, commercial building and infrastructure construction projects.
• Functional Mortar Production: Suitable for producing waterproof mortar, thermal insulation mortar, anti-crack mortar, bonding mortar and floor self-leveling mortar, meeting the production needs of special building engineering.
• Building Material Factory Mass Production: Applicable for professional dry mortar factories, building material processing plants and new material enterprises for standardized batch production.
• Road & Municipal Engineering: Used for producing road repair mortar, municipal pavement mortar and bridge special mortar, supporting various municipal infrastructure construction.
• Small On-site Construction: Small-sized dry mortar machines are applicable for on-site mixing and construction of engineering teams, realizing on-demand production and reducing material waste.

This dry mortar machine supports almost all conventional dry powder mortars, including ordinary masonry and plastering mortar, waterproof mortar, thermal insulation mortar, anti-crack mortar, tile bonding mortar, floor self-leveling mortar and other functional building mortars, with strong formula adaptability.

The machine adopts multi-dimensional three-dimensional mixing structure, which can realize full convection and diffusion of materials. The professional stirring blade design avoids material dead corners and segregation. The mixing uniformity coefficient is stably controlled within 1%, which is far higher than the industry standard, ensuring consistent quality of each batch of finished products.

Yes. The whole machine adopts fully enclosed structural design, matched with professional bag-type dust removal equipment. It can effectively collect floating dust during feeding and mixing, completely avoid dust overflow, meet national environmental protection standards, and create a clean production environment.

Absolutely. We provide personalized customized services. According to customers' daily output, site size and mortar types, we can configure small single-batch equipment, semi-automatic production line and fully automatic intelligent production line to meet different production demands.

Daily maintenance is simple. It only needs to clean the residual materials inside the machine after use, check the tightness of bolts and the wear of blades regularly, lubricate the transmission bearings periodically, and keep the equipment dry and clean. Regular maintenance can effectively extend the service life of the equipment and reduce failure rate.

The main body of the equipment is made of high-strength wear-resistant materials, with a service life of more than 8 years under normal use. We provide one-year full machine warranty and lifelong technical support and after-sales maintenance services to solve customers' use problems in time.