open mouth bag packing machine

open mouth bag packing machine
Basic Properties
Country Of Origin
Shandong, China
Brand Name
Qingchi
Certificate
ISO,CE
PRODUCT MODEL
QC4000
Trading Properties
MOQ
1
Unit Price
50000-250000
Payment Method
L/C,T/T,Western Union
Product Summary

1. Product Introduction The open mouth bag packing machine is professional supporting packaging equipment specially designed and matched for dry mortar production lines. It is mainly used for quantitative weighing and automatic filling of powdered and granular building materials such as dry mortar, ...

Product Details
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open mouth bag packing machine

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dry mortar packing machine with warranty

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open mouth bag filler for dry mortar

Materialcompatibility: Dry Mortar, Powder Materials
Packingcapacity: 500-1000 Bags Per Hour
Type: Double Shaft Mixer
Mixer Type: High Efficiency Twin Shaft Paddle Mixer
Outputproduct: Dry Mortar, Tile Adhesive, Plaster
Mixer Load Factor: 70%
Mixer Model: Twin Shaft Paddle Mixer BHE2000
Core Components: Gearbox, Gear, Motor
Operatingtemperature: -10°C To 45°C
Applicableindustry: Construction, Building Materials
Bagsizerange: 5-50 Kg
Automationlevel: Fully Automatic
Electrical Parts Brand: Schneider,Siemens, CHNT
Packingspeed: 300-600 Bags Per Hour
Machineweight: 1500 Kg
Product Description
1. Product Introduction

The open mouth bag packing machine is professional supporting packaging equipment specially designed and matched for dry mortar production lines. It is mainly used for quantitative weighing and automatic filling of powdered and granular building materials such as dry mortar, cement powder, fly ash, putty powder and tile adhesive. Adopting advanced suspended electronic weighing structure and dual-speed feeding control technology, the machine realizes automated procedures including bag clamping, quantitative filling, material buffering, bag releasing and conveyor output. Equipped with built-in arch breaking and dust removal interface, it effectively solves material bridging, blocking and dust overflow problems during powder packaging. Featuring semi-automatic operation mode with manual bagging and automatic metering filling, it is simple, stable and highly adaptable. It can perfectly connect with finished product silos and twin paddle mixers, becoming the standard packaging equipment for medium and large dry mortar production factories.

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2. Core Advantages
  • High Weighing Precision & Stable Performance:Adopts high-precision weighing sensors and intelligent PLC weighing controller, with fast and slow dual-stage feeding. The weighing error is stably controlled within ±0.2%~±0.5%, ensuring uniform weight of each bag of mortar materials, effectively avoiding material waste and unqualified products.
  • Dust-free & Environment-friendly Packaging:The fully sealed filling nozzle matches the supporting dust removal system interface, which can effectively collect overflowing powder during packaging. It realizes low-dust and clean operation, fully meeting factory environmental protection emission standards and improving workshop working environment.
  • Anti-blocking & Continuous Feeding:Equipped with mechanical vibration arch breaking device inside the hopper, which can effectively break material bridging and caking caused by fine powder and fiber mortar, ensuring smooth and continuous material feeding without blockage.
  • Wide Material & Bag Adaptability:It is compatible with all kinds of dry powder mortars and building powder materials, and supports multiple open-mouth packaging bags including PP woven bags, kraft paper bags and composite bags. It can be matched with conveyor and automatic bag sewing machine to form an integrated packaging station.
  • Simple Operation & Labor Saving:Comes with English touch screen control system, intuitive operation and simple parameter adjustment. Only manual bag sleeving is required, while weighing, filling and bag dropping are fully automatic, greatly reducing manual labor intensity and improving packaging efficiency.
  • Durable Structure & Low Maintenance:The whole machine adopts thickened carbon steel frame, and the material contact parts are made of wear-resistant materials. The modular structural design is convenient for daily cleaning, maintenance and replacement of vulnerable parts, with low failure rate and long service life.
3. Technical Specifications
Parameter Items
Technical Data
Equipment Name
Dry Mortar Open Mouth Bag Packing Machine
Packing Weight Range
10–50kg/bag (Adjustable & Customizable)
Weighing Accuracy
±0.2% ~ ±0.5%
Packing Capacity
120–240 bags/h
Feeding Mode
Screw / Gravity Dual Feeding
Control System
PLC + Multilingual Touch Screen
Applicable Bag Type
Open-mouth Woven Bag / Kraft Paper Bag / Composite Bag
Working Voltage
380V / 50Hz / 3 Phase
Total Power
3.0–5.5KW
Working Air Pressure
0.4–0.7MPa
Working Mode
Manual Bag Sleeving, Automatic Weighing & Filling
Supporting Equipment
Belt Conveyor, Bag Sewing Machine, Dust Collector
4. Operation Precautions
  • Complete pre-operation inspection before startup. Check the air pressure stability, sensor connection status, hopper interior cleanliness and sealing tightness. Remove all hard foreign objects inside the equipment to avoid mechanical damage. Never start the machine without calibration or with faulty parts.
  • Follow standard operating procedures strictly. Only use qualified open-mouth bags and ensure the bag mouth is firmly clamped to prevent material leakage and dust overflow. Do not strike or shake the weighing frame and sensors during operation to avoid weighing deviation.
  • Strictly abide by safety operation specifications. It is forbidden to place hands or tools under the filling nozzle and bag clamping mechanism during equipment operation. Immediately stop the machine and cut off the power once abnormal noise, vibration, excessive weighing error or material blockage occurs.
  • Perform thorough cleaning after each working shift. Clean residual mortar powder and condensed materials inside the hopper and filling nozzle to prevent material moisture absorption, solidification and blockage, which may affect subsequent packaging accuracy and equipment operation.
  • Carry out regular maintenance and calibration. Calibrate the weighing system periodically to ensure metering accuracy. Inspect pneumatic components, sealing parts and conveyor accessories regularly, and replace aging and worn parts in time.
  • Keep the electrical control cabinet dry and dust-proof. Non-professional personnel are prohibited from disassembling electrical and control components without permission. Cut off the total power supply completely during equipment maintenance and overhaul.
  • Ensure the supporting dust removal system operates normally during production. The equipment shall be installed on flat and hardened ground to keep the whole machine stable, avoiding operation in high humidity and harsh dusty environment for a long time.
5. Application Scenarios
  • Dry Mortar Production Line Supporting:Special matching packaging equipment for fully automatic and semi-automatic dry mortar production lines, used for finished product packaging after mortar mixing and storage.
  • Ordinary Construction Mortar Packaging:Suitable for quantitative packaging of masonry mortar, plastering mortar, bonding mortar and finishing mortar for construction and municipal projects.
  • Special Functional Mortar Packaging:Widely used for packaging waterproof mortar, thermal insulation mortar, anti-crack mortar, self-leveling mortar, repair mortar and fiber modified mortar.
  • Building Powder Material Processing:Applicable for packaging tile adhesive, wall putty powder, dry powder coating, gypsum powder, joint grout and various inorganic powder building materials.
  • Industrial Batch Production:Ideal for standardized packaging operations in building material factories, mortar processing plants and large-scale powder production bases.
6. FAQ
Q1: What are the advantages of open mouth bag packing machine compared with valve bag packing machine?
A: The open mouth bag packing machine features stronger material adaptability, especially suitable for fiber-containing, slightly viscous and multi-density mixed mortars that are easy to block valve ports. Open-mouth bags are cheaper and more universally available, with larger packaging range and more flexible parameter adjustment. The whole packaging process is more intuitive and convenient for daily cleaning and maintenance.
Q2: What causes excessive weighing error during operation?
A: Common reasons include uncalibrated weighing sensors, unstable air pressure, material bridging and blockage in the hopper, residual condensed materials, and loose bag clamping. Solutions: recalibrate the weighing system, stabilize the air source, turn on the vibration arch breaking device, clean residual materials regularly, and check the tightness of the bag clamping mechanism.
Q3: How to solve serious dust leakage during packaging?
A: Dust leakage is mainly caused by blocked dust removal pipeline, aging sealing sleeves and untight bag clamping. It can be solved by cleaning the dust removal filter cartridge regularly, replacing worn sealing parts, and ensuring the bag mouth is fully clamped and fitted with the filling nozzle during operation.
Q4: Can this machine pack fiber-modified special mortar?
A: Yes. Equipped with anti-blocking feeding and vibration arch breaking structure, the machine can perfectly adapt to fiber-modified mortar, effectively solving fiber winding and material agglomeration problems during packaging, ensuring stable and continuous production.
Q5: Is equipment customization supported?
A: Full customization is available. We can adjust the packaging weight range, machine height, feeding mode and overall configuration according to customer workshop space, production output and material characteristics to meet personalized production demands.
Q6: Is the machine easy to maintain for long-term operation?
A: The machine adopts modular and detachable structural design. Daily cleaning, parts inspection and vulnerable parts replacement are simple and efficient. With stable mechanical performance and low failure rate, it greatly reduces long-term operation and maintenance costs, suitable for long-time continuous industrial production.