palletizing conveyor

The palletizing conveyor is a dedicated automated conveying auxiliary equipment supporting dry mix mortar production lines. It is specially developed for the transportation, sorting and transition delivery of finished bagged mortar products such as plastering mortar, masonry mortar, tile adhesive and putty powder. Serving as the core connecting equipment between the automatic packaging machine and palletizing robot, it undertakes continuous, stable and orderly conveying of filled mortar bags.

Adopting heavy-duty industrial structural design, the equipment can adapt to the high-dust, high-frequency and heavy-load working environment of mortar production workshops. It realizes automatic bag arrangement, flattening and steady conveying, effectively avoiding material leakage, bag damage and position deviation caused by manual handling. It perfectly matches the automatic packaging and intelligent palletizing process, helping the dry mix mortar production line realize full-process unmanned operation from packaging to palletizing and warehousing.

• Stable Conveying with Zero Bag Damage Equipped with anti-slip conveying structure and buffer design, the conveyor runs smoothly without impact. It effectively prevents mortar bag deformation, cracking and material spilling during high-speed conveying, ensuring neat bag posture and consistent position for subsequent palletizing operation.
• Perfect Adaptation to Mortar Production Line Professionally optimized for 20-50kg standard mortar packaging bags, it perfectly matches the operating beat of dry mix mortar automatic packaging machines and palletizing robots. It supports long-term continuous cyclic operation and improves the overall automation and production efficiency of the production line.
• Heavy-duty & Dust-proof Industrial Structure The main frame adopts thickened carbon steel with anti-corrosion and dust-proof treatment. Key transmission parts are equipped with dust isolation structures, adapting to the high-dust harsh environment of mortar workshops. It features low failure rate and long service life with strong environmental adaptability.
• Modular & Customizable Layout Adopts standardized modular assembly design, supporting free combination of horizontal conveying, lifting turning, bag flattening and bag aligning modules. The length, width and layout can be customized according to customer workshop space and production process requirements.
• Intelligent Linked Control Built-in high-precision photoelectric sensing system, it realizes signal interconnection and synchronous linkage with upstream packaging equipment and downstream palletizing robot. It can automatically identify material shortage, bag jamming and abnormal parking, with automatic alarm function to ensure orderly production.
• Low Operation & Maintenance Cost The equipment has a simple and reliable mechanical structure with fewer vulnerable parts. The open structural design is convenient for daily dust cleaning and equipment maintenance, reducing later operation and maintenance costs and improving production continuity.

• Operators must receive professional equipment operation training before use and be familiar with the equipment structure, operating procedures and emergency stop functions. It is strictly prohibited to stretch hands, tools and other sundries into the conveying operation area during equipment operation.
• Complete pre-start inspection before daily production. Check the tightness of equipment fasteners, the wear degree of conveyor belt and rollers, the cleanliness of photoelectric sensors, and the operating state of motor and reducer. Remove foreign matters on the conveying surface to avoid bag jamming.
• Keep the conveying surface clean regularly, thoroughly remove accumulated mortar dust and scattered materials, prevent dust accumulation from affecting conveying stability and causing bag slipping and blockage faults.
• Adjust the conveying speed reasonably according to production capacity and bag specifications. Over-speed operation and overload conveying are prohibited to prevent mortar bag tilting, slipping and cracking damage.
• Once material jamming and abnormal operation occur during operation, cut off the power supply completely and stop the machine before troubleshooting. It is forbidden to clear faults and maintain the equipment in the running state.
• Regularly lubricate transmission components such as bearings and chains, regularly check vulnerable parts such as conveyor belts and rollers, and replace seriously worn parts in time to ensure stable equipment operation.
• Keep the electric control box and induction sensors dry and dust-proof. It is forbidden to disassemble electrical components and modify system operation parameters without professional authorization.
• For long-term shutdown of the equipment, thoroughly clean the residual mortar dust on the equipment, do a good job of anti-rust maintenance on metal structural parts, and cut off the total power supply to extend the equipment service life.

• Dry Mix Mortar Production Industry Special conveying equipment for automatic packaging and palletizing lines, suitable for finished bag conveying of masonry mortar, plastering mortar, waterproof mortar, anti-crack mortar, tile adhesive and putty powder.
• Automated Building Materials Production Line Matching with automatic packaging machines and palletizing robots to realize unmanned conveying, sorting and palletizing transition of bagged powder building materials, improving factory automation level.
• New Environmental Protection Material Factory Applicable for finished product conveying of thermal insulation mortar, self-leveling mortar, building caulking agent and other new building materials, adapting to high-standard automated production requirements.
• Old Production Line Renovation & Upgrading Used for intelligent transformation and upgrading of traditional manual handling mortar production lines, replacing manual carrying, reducing labor costs and improving production efficiency.
• Other Powder Material Packaging Industry Suitable for automatic conveying of 20-50kg bagged powdery materials such as cement powder and mineral powder, with wide industry compatibility.