dry mortar packing machine

dry mortar packing machine
Basic Properties
Country Of Origin
Shandong, China
Brand Name
Qingchi
Certificate
ISO,CE
PRODUCT MODEL
QC4000
Trading Properties
MOQ
1
Unit Price
50000-250000
Payment Method
L/C,T/T,Western Union
Product Summary

1. Product Introduction The dry mortar packing machine is a dedicated automatic packaging equipment supporting full-set dry mixed mortar production lines. It is professionally developed for quantitative weighing and bag packing of various dry powder building materials, including dry mixed mortar, ...

Product Details
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dry mortar packing machine with warranty

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dry mortar production line equipment

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automatic dry mortar packing machine

Weightingaccuracy: ±0.5%
Key Selling Points: High Safety Level
Installationtype: Stationary Or Mobile
Productname: Dry Mortar Production Line
Production Capacity: 100-120t/h
Core Components: Steel Plate
Origin: Zhengzhou, China
Power Type: Electric Motor Mixer
Voltage: 380V, 400V
Productionprocess: Batch Mixing
Automatic Type: Full Automatic, Can Equip Robot System
Model: MGDM-3.7
Mixercapacity: 500-2000 Liters
Mixing Capacity: 1000KG Per Batch
Capacity: 1-20 Tons Per Hour
Product Description
1. Product Introduction

The dry mortar packing machine is a dedicated automatic packaging equipment supporting full-set dry mixed mortar production lines. It is professionally developed for quantitative weighing and bag packing of various dry powder building materials, including dry mixed mortar, tile adhesive, putty powder, gypsum powder, cement powder and thermal insulation mortar.

Adopting intelligent microcomputer weighing control and pneumatic automatic feeding structure, the machine completes automatic bag sleeving, precise quantitative filling, material stopping and automatic bag dropping in one continuous process. It effectively solves the pain points of traditional manual packaging such as low efficiency, large weight error and serious dust overflow. Featuring stable operation, high automation and environmental-friendly performance, it is the essential core equipment for standardized and high-efficiency production of dry mortar factories.

dry mortar packing machine

2. Core Advantages
  • High Weighing Accuracy & Stable Performance Equipped with high-precision digital weighing sensors and anti-interference intelligent control system, it supports real-time weight monitoring and automatic error correction. The dynamic filling error is strictly controlled within ±0.2–0.5kg, ensuring consistent finished bag weight and qualified packaging standards, avoiding material waste and customer complaints.
  • High Automation & Labor Cost Saving Adopts integrated pneumatic and electric control design, realizing fully automatic cyclic packing. The whole process from bagging to discharging requires minimal manual intervention, greatly improving production efficiency, reducing labor dependence and overall production costs, and matching the continuous operation of large mortar production lines.
  • Dust-Free & Environmental Protection Optimized fully sealed filling structure with reserved dust removal interface effectively suppresses dust overflow during high-speed filling. It improves workshop working environment, meets industrial environmental protection emission standards, and reduces floating material loss.
  • Wear-Resistant & Durable with Low Failure Rate The whole machine adopts thickened anti-rust steel plate integral welding molding. Core feeding and conveying parts are made of high wear-resistant materials, resisting long-term impact and friction of powder materials. No complicated mechanical weighing accessories, greatly reducing wearing parts and later failure rate.
  • Simple Operation & Easy Maintenance Equipped with humanized touch screen control panel, weight parameters, packing speed and other indicators can be adjusted freely with one-click setting. Modular detachable structure facilitates daily residual powder cleaning, parts inspection and replacement, saving maintenance time and cost.
  • Strong Compatibility & Wide Applicability It is perfectly compatible with semi-automatic and full-automatic dry mortar production lines. It adapts to multiple powder materials and standard 20–50kg packaging bags, supporting personalized parameter adjustment and customized packaging requirements.
3. Technical Specifications
Item Parameter
Applicable Materials Dry mixed mortar, tile adhesive, putty powder, gypsum powder, cement and other dry powder materials
Filling Weight Range 20–50kg/bag (customizable)
Packing Capacity 200–350 bags/h
Filling Precision ±0.2–0.5kg
Power Supply 380V / 50Hz, 3-phase
Total Power 2.2–4.5kW
Working Air Pressure 0.4–0.6MPa
Applicable Bag Type PP woven open bag, composite powder bag
Overall Dimension (L×W×H) 1600×1100×2200mm
Machine Weight 850–1100kg
Note: All parameters can be customized according to customer materials and production requirements.
4. Usage Precautions
  • Check the power supply, air pipeline and all fasteners before startup. Ensure no pipeline leakage and loose parts. Never start the machine with faults to avoid equipment damage and safety risks.
  • Operators must receive professional training and strictly follow operating procedures. It is forbidden to put hands or foreign objects into the filling nozzle during machine operation.
  • Keep feeding materials uniform and stable. Strictly prevent large impurities, iron blocks and foreign matters from entering the machine to avoid jamming of impeller and metering components.
  • Calibrate the weighing system regularly every week. Re-calibration is required after sensor replacement, long-time continuous operation or equipment moving to ensure packing accuracy.
  • Clean residual powder on the machine surface and internal parts daily to prevent material caking and dust accumulation from affecting normal operation and service life.
  • Cut off all power and air sources completely before equipment maintenance, cleaning and inspection, and hang warning signs to prevent accidental startup.
  • Keep the workshop well ventilated and equipped with matched dust removal equipment to reduce dust concentration and meet environmental protection standards.
  • Do not disassemble or modify the machine structure and electrical components without manufacturer’s authorization, otherwise the warranty will be invalid.
  • Stop the machine immediately in case of abnormal noise, material blockage and weight deviation, and resume operation only after troubleshooting.
5. Application Scenarios
  • Dry Mixed Mortar Production Line: Special packing for masonry mortar, plastering mortar, waterproof mortar, floor self-leveling mortar, tile adhesive and bonding mortar.
  • Building Material Processing Factory: Quantitative packaging of putty powder, gypsum powder, calcium powder and other decorative powder materials.
  • Cement & Powder Processing Plant: Bagging of ordinary cement, composite cement and various inorganic powder building materials.
  • Chemical & Industrial Powder Industry: Packing of non-corrosive dry powder and fine granular industrial auxiliary materials.
  • Medium and Small Processing Workshops: Supporting matching with mortar mixers to realize automatic finished product packaging and improve workshop production automation.
6. FAQ
Q1: What causes large weighing errors during packing?
A1: Main reasons include dust accumulation on the weighing sensor, loose sensor installation, unstable air pressure, unsmooth material fluidity and blocked filling nozzle. Clean the sensor, fasten loose parts, adjust air pressure to standard range and recalibrate the weighing system.
Q2: The machine runs normally but no material is discharged.
A2: Check whether the silo lacks materials or material arching occurs. Inspect whether internal impeller and feeding parts are stuck by foreign impurities. Cut off power completely before cleaning blockages.
Q3: Severe dust leakage during filling process.
A3: Check and replace aging or damaged sealing accessories at the filling nozzle. Ensure the supporting dust removal equipment works normally to achieve effective dust collection.
Q4: Can the machine adjust different packing weights?
A4: Yes. The filling weight can be freely set on the control panel within 20–50kg. Customized weight beyond the standard range is available via manufacturer modification.
Q5: What daily maintenance is required?
A5: Daily cleaning of residual powder; regular inspection of circuit and air pipe; weekly weighing calibration; monthly inspection and lubrication of wearing parts to keep stable operation.
Q6: What kinds of bags are suitable?
A6: It is applicable to open-mouth PP woven bags and composite powder bags. Special valve bags need structural modification of the machine.
Q7: Why does the machine stop automatically during operation?
A7: Automatic shutdown is usually caused by material blockage, overload operation, abnormal voltage or sensor failure. Check and eliminate faults before restarting.