Wear Resistant Dry Mix Plant Flooring Mortar Production Line
Wear-resistant Flooring Mortar Production Line 1. Product Introduction Wear-resistant Flooring Mortar is a high-strength, industrial-grade dry-powder floor hardening material produced by fully automatic precision batching production lines. It is formulated with high-quality rapid-hardening Portland ...
Wear Resistant Flooring Mortar Production Line
,Wear Resistant dry mix plant
,Flooring Mortar Production Line
Wear-resistant Flooring Mortar Production Line
1. Product Introduction
Wear-resistant Flooring Mortar is a high-strength, industrial-grade dry-powder floor hardening material produced by fully automatic precision batching production lines. It is formulated with high-quality rapid-hardening Portland cement, high-hardness wear-resistant aggregates (non-metallic quartz sand or metallic alloy aggregate), graded mineral fillers and multi-functional polymer additives through fully automated mixing processes.
The product is divided into Non-metallic Wear-resistant Type (standard duty) and Metallic Wear-resistant Type (heavy duty). It can be dry-spread and integrally troweled on fresh concrete surfaces or paved as a thickened mortar layer. After curing, it forms an ultra-dense, high-hardness, anti-abrasion floor surface layer that integrates perfectly with the concrete base. It effectively resists frequent mechanical friction, vehicle rolling, impact load and dusting. Widely used for industrial floor hardening, wear-resistant upgrading and ground anti-dust treatment, it fully complies with international industrial floor standards and building construction specifications.
2. Core Advantages
Super High Wear Resistance & Anti-scuff Performance
Adopting high-hardness special aggregates, the finished floor features extreme abrasion resistance and scratch resistance. It greatly reduces surface wear caused by long-term forklift rolling, pedestrian flow and mechanical friction, effectively solving common industrial floor problems such as sanding, peeling and surface thinning. It maintains stable flatness and hardness after years of heavy service.
High Compressive Strength & Strong Impact Resistance
The optimized formula achieves ultra-high compressive strength after curing, with excellent pressure resistance and impact resistance. It can withstand long-term heavy mechanical loads, stacking pressure and frequent impact, avoiding floor cracking and damage under heavy working conditions, and meeting strict industrial load-bearing requirements.
Integral Bonding & No Delamination
Constructed synchronously with fresh concrete, the mortar forms an integral composite structure with the base concrete. It features superior bonding performance without hollowing, delamination or peeling. The overall structural stability is far better than traditional surface coating flooring materials.
Dust-proof & Easy Cleaning
The hardened floor structure is extremely dense with low porosity, which completely inhibits concrete dusting and sanding. The seamless and smooth surface is stain-resistant and easy to clean, effectively improving workshop cleanliness and meeting clean production and warehouse storage standards.
Excellent Weather & Chemical Resistance
It features stable physical performance, good resistance to temperature changes, dry-wet cycles and common industrial chemical erosion (weak acid, weak alkali, oil stains). It adapts to harsh indoor and outdoor working environments with long service life and low later maintenance cost.
Fast Construction & High Cost Performance
Finished dry-powder packaging with stable batch quality. Synchronous construction with concrete shortens the project cycle greatly. Compared with epoxy flooring and other heavy-duty floor systems, it has lower comprehensive cost, stronger durability and more economical long-term operation.
A1 Fireproof & Environmentally Friendly
Pure inorganic formula achieves Class A1 non-combustible fire rating, with no volatile harmful substances, no peculiar smell and no environmental pollution during construction and service. It is a safe and green industrial building material.
3. Technical Specifications
The product includes two mainstream models: Non-metallic Standard Type and Metallic Heavy-duty Type, implementing national industrial floor standards and GB/T 16925 abrasion test standards.
| Test Item | Unit | Non-metallic Type | Metallic Heavy-duty Type |
|---|---|---|---|
| Bulk Density | kg/m³ | 1600±50 | 1800±50 |
| 28d Compressive Strength | MPa | ≥70 | ≥85 |
| 28d Flexural Strength | MPa | ≥8.0 | ≥10.0 |
| Abrasion Loss (500r) | g | ≤0.50 | ≤0.30 |
| Impact Resistance | / | No peeling & cracking | Excellent impact resistance |
| Shrinkage Rate | % | ≤0.04 | ≤0.03 |
| Fire Rating | / | Class A1 Non-combustible | Class A1 Non-combustible |
| Recommended Thickness | mm | 3–5 | 5–8 |
| Reference Consumption | kg/㎡ | 5–7 | 7–10 |
| Packaging | kg/bag | 25 (Valve Bag) | 25 (Valve Bag) |
| Shelf Life (Dry & Sealed) | Month | 6 | 6 |
4. Construction Precautions
Construction Environment & Temperature
The optimal construction temperature is 10℃–35℃. Construction is prohibited in rainy, frosty, windy and high-temperature drying environments. Avoid direct strong sunlight exposure to prevent rapid water loss, uneven hardening and surface cracking.
Concrete Base Requirements
This product is suitable for synchronous construction with fresh concrete. The concrete slump shall be controlled stably, and the surface shall be leveled before spreading the wear-resistant mortar. The base must be clean, free of floating slurry, water accumulation and pollution to ensure integral bonding.
Spreading & Troweling Standards
Spread the dry powder evenly according to the designed consumption after concrete initial setting. Conduct mechanical troweling in multiple times to ensure compact and flat surface. Avoid excessive or insufficient spreading dosage which may cause insufficient hardness or surface unevenness.
Curing & Protection Measures
Start standard water curing or curing agent protection 6–12 hours after construction. The curing period shall not be less than 7 days. Prohibit pedestrian traffic, vehicle rolling and heavy stacking during the curing period to avoid surface damage and strength attenuation.
Post-construction Treatment
Cut expansion joints on time according to floor area and structural requirements to prevent thermal expansion and contraction cracking. Clean the floor surface completely after curing, and carry out subsequent sealing and hardening treatment if needed.
5. Application Scenarios
Industrial Factory Floors
Ideal for machinery manufacturing, hardware processing, textile, electronics, chemical and light industry workshops. It resists long-term equipment vibration, mechanical friction and heavy rolling, keeping the floor flat, wear-resistant and dust-free for a long time.
Logistics & Warehousing Floors
Widely used in large warehouses, distribution centers, freight yards and cargo storage areas. It adapts to frequent forklift operation, pallet stacking and high-frequency pedestrian flow, greatly reducing floor wear and maintenance frequency.
Parking & Traffic Areas
Suitable for underground garages, outdoor parking lots, vehicle ramps, highway toll stations and airport ground floors. It provides excellent anti-slip, compression-resistant and wear-resistant performance for long-term vehicle rolling.
Commercial & Public Facilities
Applicable for supermarkets, shopping malls, exhibition halls, station waiting halls and other high-flow public spaces, meeting high-standard floor flatness, cleanliness and durability requirements.
Special Heavy-duty Working Conditions
Metallic heavy-duty type is specially used for heavy industrial areas such as steel plants, container yards, port terminals and mining workshops, resisting ultra-heavy load and severe mechanical abrasion.
6. FAQ
Q1: What is the difference between metallic and non-metallic wear-resistant mortar?
A1: Non-metallic type uses quartz aggregate, suitable for standard wear-resistant occasions such as supermarkets, warehouses and light industrial workshops, with cost-effective performance. Metallic type adopts high-hardness alloy aggregate, featuring higher hardness, stronger compression and impact resistance, specially designed for heavy-duty industrial floors with frequent heavy machinery rolling and severe abrasion.
Q2: Why does the wear-resistant floor have dusting or cracking problems?
A2: Common causes include untimely curing, insufficient concrete base strength, uneven spreading thickness, rapid drying under strong wind or sunlight, and improper joint cutting. Standardizing base construction, spreading dosage and curing process can effectively avoid defects.
Q3: How long can the floor be put into use after construction?
A3: Under normal temperature and standard curing conditions, light pedestrian traffic is allowed after 3 days, light vehicle traffic after 7 days, and full heavy-load operation can be realized after 28 days when the strength reaches the standard completely.
Q4: Can wear-resistant mortar be constructed on old concrete floors?
A4: This product is mainly designed for synchronous construction with new fresh concrete. For old floors, surface polishing, repairing and interface treatment are required in advance, or matched repair mortar shall be used for overlay construction to ensure bonding effect.
Q5: Is the wear-resistant floor environmentally friendly and safe?
A5: Yes. The product is made of pure inorganic raw materials, zero VOC, non-toxic and odorless. It reaches Class A1 fireproof standard, with no harmful substances released during long-term use. It meets green building and industrial environmental protection requirements.
Q6: What are the advantages compared with epoxy floor?
A6: Wear-resistant flooring mortar has higher compressive strength, better anti-impact and anti-abrasion performance, no peeling and blistering problems of epoxy floors, stronger weather resistance, no aging and fading, and lower long-term maintenance cost, more suitable for heavy industrial harsh environments.
