NE15 Vertical Bucket Elevator 1-20 Tons Per Hour Bucket Elevator Conveyor
NE15 bucket elevator 1. Product Introduction NE15 Bucket Elevator is a small-sized, high-efficiency plate chain vertical lifting equipment belonging to the standard NE series gravity discharge elevators. Developed with advanced inflow feeding and gravity induced unloading technology, it is ...
NE15 vertical bucket elevator
,20 Tons Per Hour Bucket Elevator
,NE15 Bucket Elevator Conveyor
NE15 Bucket Elevator is a small-sized, high-efficiency plate chain vertical lifting equipment belonging to the standard NE series gravity discharge elevators. Developed with advanced inflow feeding and gravity induced unloading technology, it is professionally designed for vertical continuous conveying of powder, granular and small block bulk materials. Matched perfectly with dry mortar production lines, building material processing lines and other powder material systems, it realizes stable, sealed and low-loss material elevation.
The equipment adopts high-strength alloy steel plate chain and wear-resistant custom buckets, equipped with hard-tooth surface reducer drive and fully enclosed casing. Featuring low chain speed, no material backflow, low energy consumption and stable operation, it is the ideal vertical conveying host for small and medium-sized automated dry powder production lines, effectively solving material lifting dust leakage, high power consumption and unstable feeding problems of traditional elevators.
- Stable Gravity Discharging & No Material Backflow
Adopting inflow feeding and gravity automatic unloading principle, the machine runs at low and stable speed without material throwing and backflow. The material conveying efficiency is greatly improved, and no secondary circulating material loss occurs, ensuring continuous and uniform feeding for the downstream production line.
- Low Energy Consumption & High Efficiency
Optimized transmission structure and low-resistance plate chain operation design reduce invalid power loss. Compared with traditional ring-chain elevators, the energy consumption is reduced by 30%–40%. It features high conveying efficiency with stable output, realizing long-term energy-saving and low-cost operation.
- Durable Plate Chain & Long Service Life
Equipped with high-strength alloy steel plate chain and thickened wear-resistant buckets, the core wearing parts have strong tensile resistance, abrasion resistance and impact resistance. The failure-free operation time exceeds 30,000 hours, and the service life of the main chain is more than 5 years, greatly reducing later replacement and maintenance costs.
- Fully Enclosed & Dust-Free Operation
The whole machine adopts fully sealed casing structure with matched dust removal interface. No dust overflow or material leakage occurs during operation, which meets environmental protection production standards. It effectively keeps the workshop clean and adapts to the dust-proof requirements of dry mortar and green building material production.
- Compact Structure & Easy Installation
NE15 small-sized design features compact overall structure, small floor occupation and flexible layout. It is easy to install, debug and overhaul, suitable for assembly line transformation and new factory supporting installation, with strong site adaptability.
- Low Failure Rate & Simple Maintenance
The transmission system adopts standard hard-tooth surface reducer with stable power output and strong overload resistance. The structural design is mature and reliable, with fewer vulnerable parts. Daily maintenance only needs regular lubrication and chain inspection, realizing unattended stable operation.
- Wide Material Adaptability
It can convey powdery, granular and small block materials, and adapt to low-abrasive and medium-abrasive bulk materials. It supports material temperature below 200℃, fully meeting the conveying demands of various raw materials for dry mortar production lines.
NE15 is a mini-type plate chain bucket elevator, specially customized for supporting small and medium dry mortar production lines with stable and standardized parameters:
| Test Item | Unit | NE15 Standard Parameters |
|---|---|---|
| Theoretical Conveying Capacity | m³/h | 15 |
| Chain Operating Speed | m/s | 0.4~0.6 |
| Max Lifting Height | m | 30 |
| Matching Motor Power | kW | 4~5.5 |
| Max Conveying Material Temperature | ℃ | ≤200 |
| Bucket Type | / | Shallow / Deep Wear-resistant Bucket |
| Transmission Mode | / | Hard-tooth Surface Reducer Drive |
| Sealing Grade | / | Full Closed Dust-proof |
| Failure-free Operation Time | h | ≥30000 |
| Overall Structure | / | Vertical Plate Chain Type |
- Pre-operation Inspection
Check the tightness of the plate chain and buckets before starting the machine to ensure no looseness, deformation or damage. Confirm the tightness of all sealing plates and access doors to prevent dust leakage. Check the lubrication status of the reducer and bearing parts, and ensure no foreign matters inside the machine cavity.
- Standard Startup & Shutdown Sequence
Adopt no-load startup; start the elevator first, and feed materials after stable operation. Stop feeding first when shutting down, and shut down the equipment only after all internal materials are completely conveyed to avoid full-load startup, chain jamming and motor overload damage.
- Feeding Operation Requirements
Maintain uniform and continuous feeding, prohibit sudden overload feeding and material blockage. Strictly prevent super-large foreign matters from entering the machine to avoid bucket collision, chain stuck and equipment failure. Do not exceed the designed maximum material temperature during high-temperature material conveying.
- Daily Maintenance & Lubrication
Regularly check chain tension and adjust it synchronously on both sides to ensure consistent operation. Lubricate the transmission chain, bearings and reducer regularly. Clean the accumulated dust and residual materials inside the machine regularly to prevent material caking affecting conveying efficiency.
- Fault & Safety Protection
Equip with anti-reversal and overload protection devices. Cut off the power supply completely during maintenance and overhaul, and hang warning signs. It is forbidden to open the machine cover or reach into the equipment during operation to avoid safety accidents. Deal with chain deviation and bucket abrasion in time to prevent secondary failure.
- Dry Mortar Production Line Supporting
Specially matched for small and medium inorganic thermal insulation mortar, self-leveling mortar, wear-resistant floor mortar and ordinary masonry mortar production lines, used for vertical lifting of cement, sand, mineral powder and other raw materials, realizing automated feeding and batching.
- Building Material & Powder Processing Industry
Suitable for vertical conveying of lime powder, fly ash, talc powder, quartz sand and other building powder materials, widely used in small building material factories and powder processing workshops.
- Chemical & Light Industrial Materials Conveying
Applicable for lifting granular and powdery chemical raw materials, fertilizer raw materials and light industrial bulk materials, with sealed and dust-free operation to meet clean production requirements.
- Grain & Feed Processing
Used for vertical lifting of grain particles, feed particles and granular auxiliary materials, featuring low breakage rate and stable conveying effect.
- Small Mining & Metallurgy Auxiliary Conveying
Suitable for lifting small-particle mineral materials and metallurgical auxiliary materials, adapting to medium and low abrasive material working conditions.
- Q1: What is the difference between NE15 plate chain elevator and traditional ring chain elevator?
A1: NE15 adopts plate chain transmission + gravity unloading design, with no material backflow, lower chain speed, more stable operation and 30%–40% lower energy consumption. The plate chain has higher strength and better wear resistance, longer service life and lower failure rate. It is more suitable for long-term continuous operation of automated mortar production lines than ring chain elevators.
- Q2: Why does the elevator have low discharging efficiency or material backflow?
A2: The main reasons include uneven feeding, excessive material accumulation, loose or deformed buckets, abnormal chain speed and blocked discharge port. Standardizing uniform feeding, regularly checking and replacing worn buckets, and cleaning discharge blockages can effectively solve the problem.
- Q3: How to solve chain deviation and jamming failure?
A3: Chain deviation is mostly caused by inconsistent tension on both sides or uneven feeding. It can be solved by synchronous tension adjustment. Material jamming is caused by foreign matter entering or excessive instantaneous feeding. Stop the machine to clean foreign matters and control uniform feeding to avoid overload operation.
- Q4: Is NE15 suitable for high-temperature raw material lifting?
A4: Yes. The equipment can stably convey materials below 200℃, meeting the lifting demand of partial hot-mix raw materials in mortar production. Long-term conveying of ultra-high temperature materials is prohibited to avoid chain and shell thermal deformation.
- Q5: How long is the service life of core wearing parts?
A5: Under standard operation and regular maintenance, the alloy plate chain service life is more than 5 years, and the wear-resistant bucket can be used for 2–3 years. The overall failure-free operation time is up to 30,000 hours, with extremely low comprehensive maintenance cost.
- Q6: Why is NE15 the best choice for small mortar production lines?
A6: NE15 has matched conveying capacity for small and medium mortar line output, with compact structure, small floor space, low energy consumption and dust-free sealing. It perfectly matches the batching and feeding rhythm of thermal insulation mortar, self-leveling mortar and wear-resistant mortar production lines, with high cost performance and stable automated production adaptability.
