open mouth bagging equipment

open mouth bagging equipment
Basic Properties
Country Of Origin
Shandong, China
Brand Name
Qingchi
Certificate
ISO,CE
PRODUCT MODEL
QC3000
Trading Properties
MOQ
1
Unit Price
50000-250000
Payment Method
L/C,T/T
Product Summary

1. Product Overview Open mouth bagging equipment is a professional automatic packaging machine specially matched with dry mix mortar production lines. It is mainly used for quantitative weighing and filling of various dry powdery and granular materials, including dry mix mortar, tile adhesive, wall ...

Product Details
Highlight:

open mouth bagging machine

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dry mortar bagging equipment

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industrial open mouth bagger

Advantages: Manufacturer Supplier For 20 Years
Machinery Capacity: 1-10T/h
Packing Accurancy: 0.5% (50 Kgs)
Total Height: 3-4m
Productname: Dry Mortar Production Line
Formula And Chemicals: Provide
Predominance: Professional Manufecturer
Mixervolume: 500L - 2000L
Packing Method: Valve Packing Or Open Packing
Packaging Speed: 4-6 Seconds For One 25kg Bag
Model: Twin Shaft Paddle Mixer
Advantage: Energy Saving
Application Scope: Building Industry
Dimension: 6*4*6 M
Labour Required: 3-4 Person
Product Description
1. Product Overview

Open mouth bagging equipment is a professional automatic packaging machine specially matched with dry mix mortar production lines. It is mainly used for quantitative weighing and filling of various dry powdery and granular materials, including dry mix mortar, tile adhesive, wall putty, gypsum powder and building admixtures.

Adopting screw feeding and high-precision electronic weighing system, the equipment realizes automatic bag clamping, quantitative filling, material stopping and bag dropping. Combined with belt conveyor and sewing machine, it completes fully automatic packaging, conveying and sealing. It effectively replaces traditional manual bagging, improves packaging efficiency and weighing accuracy, reduces dust pollution, and is essential supporting equipment for standardized and environmentally friendly production of dry mortar factories.

open mouth bagging equipment

2. Core Features
2.1 High Weighing Accuracy, Stable Packaging Quality

Equipped with high-precision load cell sensors and intelligent weighing controller. It adopts coarse and fine feeding dual-control mode, with weighing error controlled within ±0.5%. Each bag of mortar material keeps uniform weight, avoiding customer complaints caused by uneven packaging.

2.2 High Packaging Efficiency, Suitable for Mass Production

Continuous circulating bagging design realizes uninterrupted filling operation. The whole process from bag clamping, filling, weighing to bag releasing is automated. It perfectly matches the continuous output of dry mix mortar production lines and greatly improves factory production capacity.

2.3 Effective Dust Removal, Environmentally Friendly Operation

The filling port is equipped with a reserved dust removal interface, which can be connected with the centralized dust removal system of the mortar production line. It effectively absorbs floating dust generated during filling, reduces workshop dust concentration, reduces material waste and meets environmental protection standards.

2.4 Intelligent PLC Control, Simple Operation

Adopts PLC + touch screen integrated control system. Packaging weight, feeding speed and delay parameters can be set freely. Multiple formula parameters can be stored for quick switching of different mortar materials. The operation is simple and intuitive with low dependence on workers.

2.5 Wide Compatibility & Strong Versatility

Compatible with various open-mouth packaging bags such as woven bags, paper-plastic composite bags and kraft paper bags. It can package almost all powdery dry mortar materials, including ordinary masonry mortar, plastering mortar, tile adhesive, anti-crack mortar, thermal insulation mortar and various special functional mortars.

2.6 Solid Structure & Low Failure Rate

The whole machine adopts thickened steel structure and wear-resistant screw. The operation is stable with low noise and low failure rate. Standardized vulnerable parts are easy to replace, which greatly reduces later maintenance cost and downtime loss.

2.7 Complete Safety Protection

With bag missing detection, overload protection, material blockage alarm and emergency stop function. The equipment automatically stops and alarms under abnormal conditions to ensure personal safety and equipment integrity.

3. Technical Parameters
Item Parameters
Applicable Materials Dry mix mortar, putty powder, gypsum powder, cement powder, mineral powder and other dry powder materials
Applicable Bag Type Open-mouth woven bag, paper-plastic bag, kraft paper bag
Packing Weight Range 20–50kg/bag (customizable)
Weighing Accuracy ±0.5%
Packing Capacity 200–350 bags/h
Feeding Method Screw quantitative feeding
Control System PLC + Touch Screen
Matching Power 4–7.5kW
Working Air Pressure 0.4–0.6MPa
Auxiliary Equipment Belt conveyor, bag sewing machine, dust collector
Overall Dimension 2100*1350*2500mm
4. Operation Precautions
4.1 Pre-operation Check

Check the power supply, air circuit and mechanical fastening parts before starting the machine. Ensure no foreign matter inside the feeding screw and filling nozzle. Calibrate the weighing system regularly to guarantee accurate metering. Confirm all safety protection devices are in normal condition.

4.2 Standard Feeding Operation

Only dry and qualified powder materials can be used. Hard blocks, iron impurities and sundries are prohibited from entering the machine to avoid screw damage. Do not put hands or tools into the filling port during operation to prevent safety accidents.

4.3 Running Monitoring

Observe the operation status in real time. Stop the machine immediately for inspection in case of abnormal noise, vibration, material blockage or inaccurate weighing. It is forbidden to modify system parameters randomly during normal production. Keep the dust removal pipeline unobstructed.

4.4 Daily Maintenance

Clean residual powder in the hopper and screw after daily shutdown to prevent material caking and blockage. Regularly lubricate transmission parts and check the wear of blades and seals. Replace vulnerable parts timely to ensure stable equipment performance.

4.5 Safety Management

Operators must receive professional training before operation and wear labor protection equipment. Keep the electric cabinet dry and ventilated. Cut off power and air source completely during equipment maintenance.

4.6 Long-term Shutdown Maintenance

Clean all residual materials thoroughly when the equipment is out of service for a long time. Perform rust prevention and moisture-proof treatment for mechanical and electrical parts, and cover the equipment for dust protection.

5. Application Scenarios
5.1 Dry Mix Mortar Production Line

Special packaging equipment for automatic production lines of masonry mortar, plastering mortar, tile adhesive, anti-crack mortar, thermal insulation mortar and waterproof mortar.

5.2 Building Material Powder Factory

Suitable for quantitative packaging of wall putty powder, gypsum powder, cement powder and various building powder admixtures.

5.3 Industrial Powder Processing Industry

Widely used for packaging of non-corrosive dry powder materials such as mineral powder and chemical powder with good fluidity.

5.4 Engineering Centralized Batching Station

Support on-site centralized mortar production and automatic bagging for large construction projects and municipal projects.

5.5 Green Building Material Plant

Match the production and packaging of energy-saving and environmentally friendly new building materials to meet green production standards.

6. FAQ
Q1: What materials and bags can this equipment pack?
A1: It is suitable for all kinds of dry powder materials represented by dry mix mortar, putty powder and gypsum powder. It supports all conventional open-mouth bags, including woven bags, paper-plastic bags and kraft paper bags. It is not applicable for valve bags.
Q2: Can the packaging weight and speed be adjusted?
A2: Yes. The packaging weight can be freely set between 20kg and 50kg on the touch screen. The feeding speed can also be adjusted according to material fluidity to balance packaging accuracy and efficiency.
Q3: What causes inaccurate weighing during operation?
A3: The main reasons include uncalibrated weighing system, blocked feeding screw, unstable material fluidity and loose sensor parts. Regular cleaning and calibration can effectively solve weighing deviation.
Q4: Does the equipment produce a lot of dust?
A4: No. The machine is reserved with a special dust removal interface. After connecting with the dust removal system of the mortar production line, almost no flying dust overflows, which meets environmental protection production requirements.
Q5: Is the equipment difficult to operate?
A5: The equipment adopts fully automatic intelligent control. The operation interface is simple and clear. Workers can master daily operation after simple training, without professional technical background.
Q6: Can the equipment work independently?
A6: Yes. It can be used independently with a separate silo, or integrated into the full-automatic dry mix mortar production line for matching use, with strong flexibility.
Q7: What are the main wearing parts?
A7: The main vulnerable parts are screw blades, sealing rings and bag clamping accessories. All parts are standard accessories with low price and convenient replacement, bringing low operation cost.