1000-2000bags/H Dry Mortar Packing Machine Bag On Valve Filling Machine

The dry mortar dedicated valve bag filling machine is a customized automatic quantitative filling equipment designed for powder and fine particle dry mortar materials. It is widely applicable to various dry-mixed mortar products, including putty powder, tile adhesive, masonry mortar, thermal insulation mortar, waterproof dry mortar, and self-leveling mortar. Adopting a combined feeding principle of pneumatic air delivery and impeller feeding, the machine is equipped with an intelligent PLC weighing control system, realizing one-stop automatic operations including bag sleeving, bag clamping, high/low-speed feeding, precise weighing and automatic bag dropping. Featuring a fully enclosed filling structure and reserved dust removal interface, the equipment effectively suppresses dust flying during mortar packaging, eliminating the common pain points of traditional packaging machines such as severe dust pollution, low weighing accuracy and low efficiency. With a sturdy structure, simple operation and strong compatibility, it can be seamlessly connected with small, medium and large dry mortar production lines, serving as core automatic, environmentally friendly and standardized packaging equipment for dry mortar manufacturing enterprises.

• High-Precision Quantitative Filling

  Equipped with an intelligent weighing control system and dual-speed feeding mode (fast and slow speed), the machine avoids weighing errors caused by material impact. Optimized algorithms are adopted to adapt to the uneven density and variable fluidity of mortar materials, ensuring stable and accurate weighing. It effectively prevents underweight and overfilling problems and achieves an extremely high product qualification rate.

• Dust-Free & Eco-Friendly Operation

  The fully enclosed filling cavity is equipped with a standard dedicated dust removal interface, which can be connected to workshop dust removal equipment to block mortar dust leakage at the source. It greatly improves the workshop production environment, meets industrial environmental protection standards, and reduces dust-related safety hazards and pollution.

• High Efficiency & Wide Compatibility

  The feeding structure is professionally optimized for the physical characteristics of dry mortar, effectively preventing material blockage and jamming. It is compatible with various dry mortars with different fineness and moderate dryness. The high degree of automation allows single-person operation, greatly reducing labor costs. The machine delivers stable continuous operation with low failure rates.

• Simple Operation & Convenient Maintenance

  Fitted with a high-definition touch control panel, it supports one-click parameter adjustment, weight setting and fault query, enabling quick operation proficiency for new operators. The modular structural design facilitates easy disassembly and replacement of wearing parts. Daily cleaning and maintenance require no professional skills, lowering overall operation and maintenance costs.

• Durable Body & Low Energy Consumption

  The whole machine is made of thickened carbon steel with excellent corrosion and wear resistance, adapting to the high-load and dusty working conditions of mortar workshops. Driven mainly by pneumatic power and assisted by motors, it features low energy consumption and low noise. It avoids overheating and aging during long-term continuous operation, ensuring a long service life.

• Power & Pneumatic Safety

  Please cut off the power supply and release all air pressure before equipment inspection, maintenance and cleaning. It is forbidden to perform any disassembly or adjustment while the machine is running to avoid mechanical injury and electric shock risks. The equipment must be grounded reliably to ensure operational safety.

• Standard Operation Rules

  Operators must receive professional training before operation and strictly follow the operating procedures. Do not put hands or tools into the filling nozzle and clamping mechanism during working status. Unauthorized parameter modification is prohibited to avoid weighing deviation and equipment failure.

• Working Environment Requirements

  Keep the workshop well-ventilated and dry, and maintain a clean working area without accumulated mortar dust. Long-term operation in humid, dusty or high-temperature environment beyond the specified range is not allowed, so as not to affect the service life and weighing accuracy of electrical components.

• Material Feeding Specifications

  Strictly prohibit mixing large sundries, iron blocks and hard impurities into mortar materials to prevent jamming of impeller and feeding pipeline, which may cause equipment damage and motor overload burnout. Do not fill overly wet mortar to avoid material blockage.

• Daily Maintenance Rules

  Clean residual mortar dust inside the machine after daily work to prevent material caking from affecting feeding and weighing accuracy. Regularly check the air pressure system, sensors and wearing parts, and replace damaged parts in time. Lubricate movable parts periodically to ensure flexible operation.

• Emergency Handling

  Once abnormal noise, material blockage, inaccurate weighing or equipment failure occurs, please press the emergency stop button immediately, cut off power and air source, and troubleshoot the problem before restarting operation.

This valve bag filling machine is professionally customized for dry mortar production, and is widely used in mass packaging of various powder and fine particle building materials. It is perfectly suitable for dry mortar production factories, construction material manufacturing plants, building chemical enterprises and centralized mortar processing workshops. The applicable products cover tile adhesive, wall putty powder, masonry mortar, plastering mortar, thermal insulation mortar, waterproof mortar, floor self-leveling mortar, repair mortar and other dry-mixed powder materials. It can be used for matching use in fully automatic assembly line production and semi-automatic single-machine independent packaging scenarios, meeting the packaging demands of small-batch trial production and large-scale continuous industrial production.

Q1: What materials is this filling machine suitable for?

A1: It is mainly designed for all kinds of dry powder mortar and building powder materials, including putty powder, tile adhesive, waterproof mortar, thermal insulation mortar, self-leveling mortar and other 80-400 mesh powdery and fine particle materials. It is not applicable for wet mortar, granular materials with large particles and sticky materials.

Q2: What is the weighing error of the machine?

A2: Under standard working conditions, the stable weighing accuracy is ±0.2%~±0.5%. The error is tiny and fully meets the industrial packaging measurement standards. The accuracy can be guaranteed after regular calibration and daily standardized maintenance.

Q3: Why does material blockage occur during filling?

A3: Common reasons include excessive moisture of mortar materials, mixed hard impurities in materials, long-term uncleaned residual caking inside the machine, and unstable air pressure. It can be solved by drying materials, filtering impurities, cleaning the equipment regularly and adjusting the air pressure to the standard 0.4-0.6MPa.

Q4: Can the packaging weight and machine size be customized?

A4: Yes. The standard packaging range is 20-50kg/bag, and non-standard weight specifications and equipment dimensions can be customized according to customer production demands to adapt to different production lines and packaging requirements.

Q5: Is the machine easy to operate for new workers?

A5: The equipment adopts intelligent touch screen control with simple and humanized operation logic. Workers can master basic operation, parameter setting and simple fault handling after short-term training, realizing single-person independent operation.

Q6: How to solve the problem of dust leakage?

A6: The machine is equipped with a reserved dust removal interface. It can be connected with a workshop dust collector for centralized dust collection. Regularly check the sealing performance of the filling cavity and pipeline joints to ensure a dust-free and environmentally friendly working environment.

Q7: What is the daily maintenance cycle?

A7: Clean internal residual materials daily after work; check air pressure, sensors and wearing parts weekly; conduct comprehensive lubrication and performance calibration monthly. Standard maintenance can effectively extend the equipment service life and stabilize packaging accuracy.