One To One Bag Feeder 10kg To 50kg Automatic Bag Feeding Machine

The one-to-one type Automatic Bag Feeder is a specialized automatic bag supplying and feeding equipment independently developed for dry mortar, cement mortar, and various powder mortar packaging production lines. Adopting a one-main-machine-to-one-working-station matching mode, the equipment realizes fully automatic bag picking, bag opening, bag positioning and feeding operations, perfectly matching the working rhythm of single-station mortar packaging machines. It replaces traditional manual bagging operations, effectively solving the problems of low efficiency, high labor intensity and unstable manual feeding quality in mortar packaging production. With compact structure, stable operation and strong compatibility, this equipment is specially optimized for the physical characteristics of mortar products such as powder fineness and bulk density, and is suitable for long-term continuous operation in harsh production environments of building materials factories.

One-to-one Precise Matching & High Efficiency: The exclusive one-main-machine-to-one-station design achieves synchronous docking with a single mortar packaging station, with no idle or mismatched operation. It ensures consistent feeding rhythm with packaging equipment, effectively improving the overall operational efficiency of the mortar packaging production line and avoiding production stagnation caused by bag feeding delay.

Special Optimization for Mortar Product Characteristics: Targeted structural optimization is carried out for fine powder mortar materials. It effectively prevents bag adhesion, powder leakage and bag blocking during feeding, solves the common problem of unsmooth feeding caused by mortar powder floating and accumulating, and improves the qualification rate of packaging molding.

Fully Automatic Operation & Labor Saving: Realizes full-process automatic operation including automatic bag taking, opening, conveying and positioning without manual auxiliary bag placement. It greatly reduces manual labor input, cuts production labor costs, and avoids packaging quality fluctuations caused by human operation errors.

Stable Operation & Strong Durability: Equipped with high-precision servo drive system and anti-wear mechanical components, the equipment runs stably with low failure rate. It adapts to long-term continuous high-load operation in dust-prone and high-intensity working environments of mortar production workshops, with long service life and low later maintenance cost.

Simple Structure & Easy Integration: The compact and integrated structural design saves production space, supports seamless docking and installation with various mainstream mortar packaging machines, and is convenient for production line transformation and equipment upgrading of new and old factories.

Before starting the equipment, check the tightness of all mechanical fasteners, the flexibility of transmission parts and the normal operation of the sensor system. Remove mortar powder residues and sundries inside the equipment to avoid jamming during operation.

The equipment must be operated by specially trained personnel. It is strictly prohibited to touch the operating transmission mechanism and bag feeding working area during operation to prevent personal safety accidents.

Do not place oversized, deformed or damp packaging bags into the equipment. Unqualified bags will cause bag blocking, inaccurate positioning and equipment operation failure, affecting mortar packaging efficiency.

• During long-term continuous operation, regularly clean the dust and mortar powder accumulated on the surface of the equipment, servo motor and sensor components to ensure the sensitivity of electrical components and stable mechanical operation.

In case of abnormal noise, bag blocking or sudden shutdown during operation, please cut off the power supply immediately for inspection. It is forbidden to disassemble and repair the equipment with electricity to avoid equipment damage and safety risks.

After daily work is completed, cut off the power supply and air source thoroughly, clean the equipment cavity and working platform, and do a good job of equipment dust prevention and maintenance to extend the service life.

Regularly lubricate the transmission bearings and guide rails every 7-10 days, and check the wear degree of the bag taking sucker and conveyor belt regularly, replace worn parts in time to ensure feeding accuracy.

Dry Mortar Production Plants: Suitable for automatic bag feeding and packaging of various dry mortar products such as masonry mortar, plastering mortar, waterproof mortar and thermal insulation mortar.

Building Material Powder Processing Factories: Applicable to single-station packaging production of putty powder, cement powder, gypsum powder and other building powder materials matched with mortar production.

Small and Medium-sized Packaging Production Lines: Ideal for small and medium-sized mortar production enterprises with single-station packaging equipment, meeting the demand for automatic and efficient packaging of small-batch and conventional mortar products.

New Factory Production Line Construction & Old Factory Renovation: The equipment with compact structure and easy installation is suitable for new mortar production line supporting construction and old manual packaging line automatic renovation and upgrading.

Q1: Why does the equipment have bag blocking during mortar bag feeding?
A1: The main reasons include damp and bonded packaging bags, excessive accumulated mortar dust inside the equipment, abnormal sucker air pressure, or worn transmission parts. It is recommended to replace qualified dry packaging bags, clean equipment dust thoroughly, check air pressure system and replace worn accessories in time.

Q2: Is the feeding speed adjustable to match different mortar packaging speeds?
A2: Yes. The equipment is equipped with a frequency conversion speed regulation system. Users can adjust the bag feeding speed within the range of 15-25 bags/min according to the actual operating speed of the mortar packaging machine to realize synchronous and matched operation of the whole line.

Q3: Can this equipment adapt to different sizes of mortar packaging bags?
A3: The standard equipment is applicable to bags with length 500-800mm and width 350-550mm. For special-sized packaging bags, we can provide personalized size customization services to meet diverse packaging needs of mortar products.

Q4: What is the daily maintenance cycle and key maintenance items of the equipment?
A4: Daily maintenance includes power-off cleaning and residue removal after work; routine lubrication of transmission parts every 7-10 days; comprehensive inspection of sensors, sucker and electrical system every month. Standard maintenance can effectively reduce failure rate and extend equipment service life.

Q5: Can the one-to-one type equipment be transformed into multi-station matching mode?
A5: The one-to-one type is specially designed for single-station packaging lines with fixed structural matching. It cannot be transformed into multi-station mode. For multi-station production demands, it is recommended to select one-to-two or one-to-three type automatic bag feeders.

Q6: Is the equipment suitable for high-dust mortar production workshops?
A6: Yes. The equipment adopts dust-proof and sealed structural design, and key electrical and mechanical components have dust-proof protection measures, which can adapt to long-term stable operation in high-dust working environments of mortar workshops.