One To Two Bag Feeder Equipment 30Bags/Hour Pouch Feeder Machine

The one-to-two type automatic bag feeder is a specialized supporting automation equipment designed for dry mortar valve bag packaging lines. It adopts a single driving system to drive two independent bag taking and bag feeding stations, perfectly matching two sets of 5-10kg small-bag or 20-50kg standard mortar valve bag filling machines. Replacing traditional manual bag sleeving operation, this machine realizes fully automatic bag stacking, vacuum bag picking, bag opening, precise positioning and automatic bag delivery to the filling nozzle. Built with dust-proof and anti-blocking optimization for dry mortar powder packaging scenarios, it solves the problems of low manual bagging efficiency, unstable placement and workshop dust diffusion. With dual-station synchronous alternating operation, it greatly improves the overall packaging line throughput. It is the ideal automated supporting equipment for medium and large-scale dry mortar production lines to upgrade unmanned packaging operations.

• One-Drive-Two High Efficiency Output: Adopts advanced one-to-two linkage control technology. One main control system drives two independent working stations to operate alternately, realizing continuous non-stop bag supply. The output efficiency is nearly double that of a single-station bag feeder, perfectly solving the equipment efficiency bottleneck of dual filling machine matching.
• Stable & Accurate Bag Positioning: Equipped with imported vacuum suction cups and servo precise positioning system, it features stable bag picking without bag damage or missing bags. Intelligent identification corrects bag position deviation in real time, ensuring accurate docking between valve bags and filling nozzles, effectively avoiding material leakage and filling failure.
• Strong Adaptability for Mortar Packaging: Professionally optimized for paper/plastic valve bags for dry mortar, tile adhesive, putty powder and other building powder materials. It is compatible with both small 5-10kg bags and conventional 20-50kg bags, supporting free switching of multiple specifications for mortar product packaging.
• Dust-Proof & Environmentally Friendly Design: Fully sealed transmission structure and negative pressure dust prevention design prevent mortar fine powder from entering the transmission and control components. It keeps the equipment running stably for a long time, reduces dust pollution in the packaging workshop, and meets industrial environmental protection production standards.
• Labor-Saving & Cost-Effective: Realizes unmanned automatic bag supply for two filling machines, replacing 2-3 manual workers. It effectively reduces labor costs, solves the problem of difficult recruitment and high labor intensity in packaging workshops, and improves overall production automation level.
• Intelligent Control & Low Failure Rate: Adopts PLC intelligent centralized control, with automatic bag shortage alarm, fault self-detection and emergency stop protection functions. The linkage operation with filling machines is smooth and orderly, with low failure rate, simple daily maintenance and long service life.

• Power & Pneumatic Safety Rules: Cut off the power supply and release all compressed air before equipment inspection, maintenance and cleaning. It is forbidden to open the electrical control box or touch running servo mechanism and suction cup device during equipment operation to avoid electric shock and mechanical injury. The equipment must be reliably grounded before startup.
• Standard Bag Placement: Stack empty mortar valve bags neatly in the bag storage bin without tilting, overlapping or mixing damaged and damp bags. Unqualified bags will cause suction failure, bag jamming and positioning deviation, affecting the normal linkage operation of the dual stations.
• Prohibited Operation Behaviors: It is strictly prohibited to put hands, tools and sundries into the dual-station operating area during operation. Do not modify the linkage parameters, running speed and positioning data of the one-to-two system without authorization, so as to avoid program disorder and equipment collision failure.
• Working Environment Protection: Keep the workshop dry, ventilated and clean. Excessive accumulated mortar dust will affect the sensitivity of vacuum suction cups, sensors and servo components. Do not operate the equipment in high temperature, humid and corrosive environments for a long time.
• Daily Maintenance & Inspection: Clean the residual dust on suction cups, guide rails and sensors after daily shutdown. Regularly check the air tightness of the pneumatic system, the flexibility of the transmission mechanism and the sensitivity of detection sensors. Lubricate movable parts periodically and replace worn suction cups in time.
• Linkage & Emergency Handling: This equipment operates in linkage with two filling machines. Before startup, confirm the normal state of the supporting filling equipment. In case of bag jamming, abnormal noise, failed bag feeding or system alarm, press the emergency stop button immediately, cut off power and air source, and troubleshoot before restarting.

The one-to-two type automatic bag feeder is specially developed for supporting automatic upgrading of dry mortar dual-station packaging lines. It is widely applicable to medium and large dry mortar production plants, building chemical factories, high-efficiency centralized mortar processing bases and other automated packaging scenarios. It perfectly matches the packaging production of tile adhesive, putty powder, repair mortar, thermal insulation mortar, waterproof mortar and other dry powder products. It is suitable for matching use with two parallel filling machines, realizing dual-station simultaneous automatic bag supply. It can be applied to both small-batch intermittent production and large-scale continuous high-efficiency production, significantly improving the automation degree and hourly output of the mortar packaging line.