Containerized Dry Mixed Mortar Production Line 8T/H - 25T/H Output

Containerized Dry Mixed Mortar Production Line 8T/H - 25T/H Output
Basic Properties
Country Of Origin
Shandong, China
Brand Name
Qingchi
Certificate
ISO,CE
PRODUCT MODEL
QC3000
Trading Properties
MOQ
1
Unit Price
60000-250000
Payment Method
L/C,T/T,Western Union
Product Summary

Containerized Dry Mortar Production Line 1. Product Introduction The containerized & modular dry mortar production line is a portable prefabricated integrated mortar processing unit, adopting standardized container modular assembly design. All core equipment including feeding, weighing, mixing, ...

Product Details
Highlight:

Containerized Dry Mixed Mortar Production Line

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Dry Mixed Mortar Production Line 8T/H

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25T/H Dry Mortar Production Line

Motor Power: 20-120kw
Powersupply: 380V/50Hz (customizable)
Workers: 2-3 Persons
Capacity: 1-20 Tons Per Hour
Installation Service: Provide
Outline Dimension: 5200*2480*2880mm
Total Power: 5.5-7.5kw
Application: Dry Mortar Production Line
Fuel: Electricity/Gas/Diesel
Logo: As Customer Request
Application Scope: Building Industry
Color: Customers' Request
Power Type: Electric Motor Mixer
Rawmaterial: Cement, Sand, Additives, Water
Control Type: PLC Control
Product Description
Containerized Dry Mortar Production Line
1. Product Introduction

The containerized & modular dry mortar production line is a portable prefabricated integrated mortar processing unit, adopting standardized container modular assembly design. All core equipment including feeding, weighing, mixing, dedusting and packaging is pre-installed inside standard shipping container frames, with integrated circuit, pipeline and control system finished in factory in advance. It features plug-and-play operation, free foundation construction and mobile production capacity, customized for cross-border project, temporary construction and movable mortar manufacturing demands.

Different from fixed tower-type, step-type and secondary lifting lines, this modular line supports integral container transportation, fast on-site splicing and split disassembly. Equipped with compact PLC intelligent control, integrated dust removal and anti-shock protection structure, it meets international container transportation standards and EU CE certification. It balances flexible mobility, stable productivity and low site investment, the most ideal movable mortar production solution for overseas temporary projects, remote construction sites and frequent factory relocation clients.

  Containerized Dry Mixed Mortar Production Line 8T/H - 25T/H Output 0  Containerized Dry Mixed Mortar Production Line 8T/H - 25T/H Output 1

2. Core Advantages
2.1 Integral Containerized Mobile Design

Adopt 20GP / 40HQ standard container integrated frame, whole line integral lifting and container shipping available. No split bulk cargo delivery, save 70% on-site installation workload; support one-piece hoisting relocation, suitable for frequent site switching, perfectly fit remote construction, island project and cross-border movable production demands.

2.2 Tool-free Quick Commissioning

All pipelines, circuits and sensors are pre-connected and debugged in factory. Clients only need to connect power supply and raw material silos on site, realize plug-and-play production within 1-2 working days. Cancel concrete foundation pouring and large-scale steel structure installation, greatly shorten project startup cycle and reduce civil engineering cost.

2.3 Combined Modular Expandable Structure

Adopt independent detachable modular module design, including weighing module, mixing module, packing module and dedusting module. Support free module combination, capacity expansion and function upgrade on demand. Users can add additive feeding unit, automatic palletizing unit or drying module without changing original container main structure.

2.4 Compact Enclosed & All-weather Operation

Full enclosed container inner space, built-in integrated circulation dust removal system, zero outdoor dust pollution. Equipped with constant temperature heat preservation, rainproof, shockproof and corrosion-resistant container shell, support normal production under high temperature, rainy, windy and complex outdoor site conditions, adapt to diverse harsh construction environments.

2.5 Low Operation & Relocation Cost

Compact layout reduces overall power consumption; fewer transmission parts, low daily maintenance difficulty. No fixed plant leasing and fixed foundation investment, the whole line can be reused for multiple projects. Low relocation transportation cost compared with disassembled ordinary production lines, excellent cost performance for short-term and cyclic project production.

3. Specification Parameters
Item Technical Data
Custom Hourly Output 8T/H - 25T/H
Annual Designed Capacity 25000 - 80000 Ton
Mixing Host Type Compact Twin-shaft Non-gravity Mixer
Single Mixing Cycle 100-135s
Batching Accuracy Aggregate ±0.22%, Additive ±0.18%
Qualified Sand Moisture Content ≤0.7%
Total Installed Power 60KW - 145KW
Container Standard Size 20GP / 40HQ Standard Shipping Container
Site Requirement Flat hard ground, No fixed foundation needed
Control System Integrated PLC Touch Automatic Control
Dust Removal Mode Built-in Integrated Pulse Dust Removal
Operating Personnel 2-3 persons/shift
Discharging Mode Automatic valve bag packing + mobile bulk discharging
4. Operation Notes
4.1 Pre-operation Check
  1. Check container integral fixing fasteners, inner pipeline tightness and circuit connector firmness after hoisting placement.
  2. Confirm ground bearing capacity to avoid container tilting during operation.
  3. Inspect raw material status, forbid damp, agglomerated and impurity-mixed raw materials feeding.
  4. Run idle test for 4 minutes, check linkage operation of mixing, dedusting and packing system before formal production.
4.2 On-site Production Rules
  1. Do not impact container shell violently during feeding and discharging process.
  2. Forbid disassembling built-in integrated pipeline and sensor without professional guidance.
  3. Keep container inner ventilation system open during long-hour production.
  4. Continuous running time shall not exceed 16 hours, stop the machine for heat dissipation to protect compact electrical components.
4.3 Modular Daily Maintenance
  1. Clean mixer inner wall and dedusting filter cartridge inside container daily after shutdown.
  2. Lubricate modular transmission bearings every 12 days.
  3. Calibrate built-in weighing sensors every 20 days to guarantee batching precision.
  4. Check container waterproof rubber strip regularly, replace aging sealing parts every 8 months.
4.4 Transportation & Safety Rules
  1. Stop full line and cut off total power before container integral hoisting and relocation.
  2. Store auxiliary additives in independent waterproof outer cabinet, isolated from container electric control area.
  3. Operators shall wear complete labor protection tools when working inside container.
  4. Equip fire extinguisher inside container cabin, strictly forbid open fire operation.
5. Application Scenarios
5.1 Producible Mortar Types

Ordinary masonry mortar, plastering mortar, wall putty, standard tile adhesive, joint filler, anti-crack mortar, interface agent, repair mortar, lightweight insulation mortar and conventional modified dry mortar for construction projects.

5.2 Applicable Customer Groups

Overseas engineering EPC contractors, temporary construction project teams, remote island/mining construction enterprises, trading companies with multi-site project layout, medium-small mortar merchants with limited plant budget, clients needing frequent production site relocation.

5.3 Applicable Project Scenarios

Outdoor temporary construction sites, remote mountain & island infrastructure projects, overseas short-term construction projects, emergency engineering mortar supply, periodic project mortar production, border cross-border movable mortar processing, temporary camp building renovation projects.

6. FAQ
  1. Q1: What is the core difference between containerized line and other four fixed lines?
    A1: It adopts container integrated prefabricated structure, no fixed workshop and foundation needed, support integral lifting and cross-border container shipping; movable and reusable, suitable for temporary & multi-site projects, while tower/step/secondary lifting lines are fixed on-site permanent production equipment.

  2. Q2: Can this modular line adapt to rainy and high-temperature outdoor sites?
    A2: Yes. The container body is equipped with waterproof, sun-proof, corrosion-resistant coating and inner constant-temperature system, it can operate stably within ambient temperature 0℃-52℃, adapt to tropical, coastal and rainy outdoor working conditions.

  3. Q3: What is the after-sales warranty service?
    A3: 1-year full modular warranty, 2-year warranty for mixer and integrated control system. Provide global container on-site debugging, modular disassembly guidance, remote operation training and universal spare parts supply service.

  4. Q4: Does this line need professional team for relocation?
    A4: No. It adopts quick-lock modular connection design. 2-4 workers can finish disassembly, fixing and hoisting within one day, no professional electrician and mechanical engineer required for routine relocation.

  5. Q5: Can I upgrade production capacity later?
    A5: Yes. Standard reserved modular expansion interface. Users can add independent aggregate weighing module and high-efficiency mixer module to upgrade hourly output up to 30T/H without changing original container frame structure.