Wall Putty Production Line 10-100Tons/H Dry Mix Mortar Plant
Wall Putty Production Line 1. Product Introduction The PLC Controlled Automatic Wall Putty Production Line is a professional integrated dry-mix powder processing equipment customized for architectural wall leveling and decoration materials. The whole set equipment includes raw material silo, ...
Wall Putty Production Line
,100Tons/H Dry Mix Mortar Plant
,Wall Putty Production Line 10Tons/H
The PLC Controlled Automatic Wall Putty Production Line is a professional integrated dry-mix powder processing equipment customized for architectural wall leveling and decoration materials. The whole set equipment includes raw material silo, automatic screw feeding system, high-precision weighing batching unit, twin-shaft non-gravity mixer, pulse dust collector, finished material bin and automatic packing machine. It realizes full closed unmanned production, covering automatic feeding, proportioning, mixing, homogenizing, buffering and bagging processing. Different from ordinary single-function mixer, this multifunctional dry mortar line adopts optimized stirring structure, which solves putty agglomeration, uneven color and poor fineness problems effectively. It can mass-produce interior gypsum putty, exterior weatherproof putty, waterproof anti-crack putty, white cement wall putty, latex base putty for building wall renovation and new construction. Meanwhile, it supports formula switching freely on PLC control panel, which can also produce wall render mortar, bonding mortar, repair mortar and skim coat mortar. The finished wall putty has fine powder, strong adhesion, good water resistance and easy polishing, perfectly matching automated cement plastering machine for automatic wall plastering construction. Featuring low dust emission, stable operation, low failure rate and long service life, this production line complies with international building material production standards, ideal for commercial building materials plants, mortar factories and investment entrepreneurs.
Role: Dry sand and gravel raw materials, reduce material moisture content, avoid caking and failure of sensitive admixtures, and guarantee the flow and leveling performance of self-leveling mortar.
Key Selection Criteria: Adapt to dry mortar drying conditions with low particle degradation, precise temperature control, excellent air tightness and high thermal efficiency; equipped with wear-resistant inner liner to match overall production capacity.
Role: Filter impurities and oversized particles, grade sand materials to optimize aggregate gradation, prevent coarse particles from affecting mortar quality and damaging subsequent precision equipment, and ensure raw material uniformity.
Key Selection Criteria: Adopt fully enclosed dust-proof structure, equipped with wear-resistant and anti-clogging screen mesh; feature high screening efficiency and stable grading accuracy to meet fine batching standards for self-leveling mortar.
Role: Vertically transport dried and screened powders and sand to pre-mixing hoppers and silos, ensure continuous material supply; enclosed conveying effectively reduces particle degradation and segregation.
Key Selection Criteria: Adopt enclosed chain-type design with gentle low-speed handling to prevent particle damage; equipped with wear-resistant buckets, good sealing and anti-deviation & anti-blocking protection devices.
Role: Store bulk materials such as cement, gypsum and special fillers with moisture and dust protection, ensure continuous and stable material supply for the production line.
Key Selection Criteria: Capacity matches production volume; prioritize humidity control and anti-bridging devices for gypsum-containing materials; equipped with level monitoring and top dust removal system with anti-corrosion inner wall.
Role: Complete horizontal material transfer between process stages, stably convey raw materials from silos to metering equipment and mixers, and realize uniform feeding with minimal segregation.
Key Selection Criteria: Adopt U-trough structure with Hardox 450 wear-resistant lining and anti-segregation design; stainless steel material for material contact parts with excellent sealing performance for powder conveying.
Role: Realize ultra-precise automatic batching for main materials (cement, sand, gypsum) and micro-additives (cellulose, superplasticizers, defoamers) to ensure consistent formula and batch-to-batch product stability.
Key Selection Criteria: Main material batching accuracy: ±0.2%; micro-additives adopt loss-in-weight feeders and anti-bridging micro-screw feeders with ±0.1% high precision; full stainless steel structure for multi-formula precise batching.
Role: As the core equipment of the production line, it homogeneously blends all ingredients, preserves the functional integrity of sensitive components and particle size distribution, and ensures the excellent flow and leveling performance of finished mortar.
Key Selection Criteria: Adopt high-shear twin-shaft paddle structure with gentle yet intensive mixing effect; optimized blade design for special mortar formulations; Hardox 500 carbide overlay wear-resistant parts with complete discharge capacity and homogeneity coefficient CV ≤ 2%.
Role: Serve as buffer storage before packaging, maintain finished product uniformity, avoid secondary material segregation, and ensure continuous and stable packaging operation.
Key Selection Criteria: Equipped with fluidized bottom and anti-segregation cones, with real-time level monitoring device for continuous automatic production.
Role: Automatically fill finished self-leveling mortar into valve bags with precise weighing, realize automatic packaging, and avoid material segregation and dust pollution during packaging.
Key Selection Criteria: Valve bag packing capacity: 25-40 bags/hour with ±0.1% weighing accuracy; integrated dust collection and anti-segregation feeding design to ensure consistent product quality after packaging.
Role: Automatically stack filled mortar bags on pallets in standard and precise patterns, facilitate storage and transportation, reduce labor cost and maintain bag integrity.
Key Selection Criteria: Robotic palletizer is suitable for high-volume lines with capacity of 400-800 bags/hour; gentle handling design to avoid bag damage with accurate and stable stacking effect.
Role: Serve as the overall supporting frame of the production line, carry all main equipment such as silos, mixers and conveying equipment, fix equipment layout, ensure stable operation and accurate installation, and provide safe operating platforms.
Key Selection Criteria: Adopt national standard load-bearing section steel with high safety factor, suitable for tower-type production line layout; overall anti-corrosion and weather-resistant design with complete anti-slip platforms and safety protection facilities to meet industrial safety production standards.
Role: Collect dust generated from each production process, prevent dust leakage, purify working environment, reduce material loss and meet environmental emission standards.
Key Selection Criteria: Adopt pulse bag type with high dust removal efficiency. Match air volume of production line, wear and corrosion resistant filter bags. Good sealing performance, convenient ash cleaning and qualified exhaust emission.
- Intelligent PLC centralized control, visual operation panel, one-click formula switching, production data automatic storage, easy parameter adjustment.
- Upgrade twin-shaft mixing structure, mixing uniformity up to 98%, finished putty no color difference, no particle, high wall flatness after construction.
- Full closed production with pulse dust removal system, effectively reduce powder overflow, meet global environmental protection inspection standard.
- High precision electronic weighing system, feeding accuracy ±0.4%, stable product quality, reduce raw material waste cost.
- Multi-purpose integrated design, one line for wall putty, bonding mortar, wall render mortar production, reduce factory investment cost.
- Thickened wear-resistant mixing blade, anti-caking lining plate, less material residue, convenient daily cleaning and maintenance.
- Low energy consumption motor, stable operating performance, 24h continuous work available, only 1-2 on-site operators needed.
- Customized capacity, silo quantity, workshop layout and packing model according to customer site condition.
| Item | Standard Parameter |
| Hourly Production Capacity | 3-10T/H (customizable) |
| Total Installed Power | 30-42kw |
| Mixing Host Type | Double shaft non-gravity mixer |
| Weighing Precision | ±0.4% |
| Packing Specification | 20-50kg/bag adjustable automatic packing |
| Control Mode | PLC full automatic control |
| Required Operator | 1-2 persons |
| Dust Treatment | Pulse dust collector standard equipped |
| Item | Fully automatic dry mix mortar production line |
| Capacity | 15-150 tons per hour |
| Application | Bonding mortar, Masonry mortar, Decorative mortar, Protective mortar, waterproof mortar |
| PLC | Siemens |
| Electric parts | Siemens |
| Weighing sensor | Toledo |
| Number of Silo | 2-5 sets |
| Bucket elevator | Plate chain bucket elevator |
| Screw conveyor | Italy brand, or Sicoma brand |
| Silo capacity | 100 tons |
| Additive system | Automatic control |
| Weighting tolerance | aggregate within +/- 1%, additives: within 20g |
- Produce interior gypsum putty and cement putty for residential house interior wall leveling decoration
- Produce exterior waterproof, anti-aging, weather-resistant putty for high-rise building outer wall construction
- Produce anti-crack putty and repair putty for old building wall renovation and surface repairing
- Produce supporting wall render mortar for matching automated cement plastering machine construction
- Suitable for medium and small dry powder mortar factories, building materials processing plants, local mortar supply enterprises
- Produce tile bonding mortar, stone adhesive mortar for indoor and outdoor decoration engineering
- Arrange trained staff to operate PLC control cabinet, prohibit untrained personnel to modify production formula and weighing data randomly.
- Keep all raw materials dry before feeding, forbid mixing wet, muddy and impurity materials into mixing host.
- Clean residual putty powder inside mixer after daily shutdown, avoid material caking affecting next mixing quality.
- Check mixing blade, sealing ring and dust removal filter bag regularly, replace worn parts timely to ensure production efficiency.
- Cut off total power supply before equipment maintenance, cleaning and overhauling, strictly forbid live-line operation.
- Ensure stable 380V industrial power supply, avoid voltage fluctuation causing weighing system failure.
- Do not put hard metal sundries into feeding port, prevent blade deformation and equipment damage.
Q: Can this line make different types of wall putty?
A : Yes. It can produce interior common putty, exterior waterproof putty, gypsum anti-crack putty, flexible putty. Just change formula on PLC panel directly.
Q: Can it produce mortar for cement plastering machine?
A: Absolutely yes. It is universal dry mortar equipment, compatible to produce wall render mortar and bonding mortar for automated cement plastering machine.
Q: How many workers needed for full production line?
A: Only 1-2 workers. One worker controls PLC system, another worker finishes bag taking and finished goods stacking.
Q: What is the after-sales service?
A: 1 year whole machine warranty, lifelong spare parts supply, overseas installation debugging and technical training service.
Q: Can I customize machine size and capacity?
A: Customized service is available. We design exclusive layout and capacity according to customer factory area, budget and local market product demand.
