Robot Palletizing Conveyor Line Carbon Steel Automated Pallet Conveyor

Robotic Palletizing Conveyor Line is integrated intelligent end-of-line palletizing equipment specially designed for automatic bag packaging production lines. Combined with bag conveying unit, posture adjustment unit, industrial palletizing robot, automatic pallet supply and discharge mechanism, this full-automatic assembly line realizes coordinated operation with automatic bag feeder and filling machine.

It automatically completes filled bag conveying, flattening, steering positioning, robotic grabbing, layered stacking, empty pallet feeding and full pallet output. Adopting PLC centralized synchronous control system, the whole line features stable linkage, low failure rate and 24-hour continuous unmanned operation. Widely applicable for 10-50kg valve bags and open bags filled with powder and granular materials, it replaces traditional heavy manual palletizing, improves packaging efficiency, standardizes stacking shape, and realizes full-process automated intelligent packaging workshop.

• Full-line Synchronous Linkage Adopt PLC + multilingual touch screen intelligent control, seamless signal linkage with filling host and one-to-one automatic bag feeder. Constant conveying speed avoids bag extrusion, deflection and stacking dislocation, ensuring smooth production operation.
• Integrated Bag Shaping Conveyor Design Equipped with bag pressing, turning and correcting conveyor modules. Automatically level bulging filled bags, adjust bag placement angle, ensure neat stacking, enhance pallet stability for storage and transit.
• Flexible Robotic Palletizing Performance Optional 4-axis / 6-axis industrial palletizing robot, programmable arbitrary stacking patterns, adjustable stacking layers, height and bag spacing. One robot can match 1 or 2 sets of packaging lines, flexible for multi-batch production.
• High Labor-saving Benefit Realize automatic pallet feeding, automatic bag stacking and full pallet discharging. Replace 3-5 manual palletizing workers, only one auxiliary worker for pallet replenishment, greatly cut labor cost and reduce occupational safety risks of heavy cargo handling.
• Complete Industrial Safety Protection Equipped with safety guard fence, safety light curtain, emergency stop switch, anti-collision sensor and fault automatic alarm system. The whole line stops emergently once personnel enter working area, meeting international industrial safety production standards.
• Strong Compatibility & Customization Carbon steel sprayed frame and 304 stainless steel frame optional. Support customized conveyor length, robot load, pallet size and stacking mode, fit different workshop space and production capacity demands.
• Easy Maintenance & Long Service Life Adopt brand motors, reducers and wear-resistant conveying accessories. Anti-slip conveyor belt durable for long-time running. Quick-dismantling structural design simplifies daily dust cleaning and parts replacement work.

• Check power supply, air source and connecting pipelines, keep working air pressure stable at 0.5-0.7MPa;
• Check robot gripper, conveyor belt and induction sensors for wear, blockage and damage;
• Set conveying speed and palletizing pattern according to bag size on touch screen;
• Clean foreign matters on conveyor surface and pallet station, test manual jog operation;
• Confirm safety light curtain, emergency stop button and fault alarm device work normally.

• Prohibit personnel entering robot working area or crossing safety fence during automatic running;
• Do not place sundries on conveyor line to avoid bag jamming and line shutdown;
• Only professional electricians can modify linkage parameters and robot programs;
• Control workshop humidity below 70% to prevent filled bags slipping during conveying;
• Pause the whole line completely before replacing pallets or cleaning residual materials.

• Daily: Clean powder dust on conveyor belt and robot clamping gripper;
• Weekly: Lubricate robot joints and conveyor rollers, inspect air pipe airtightness;
• Monthly: Calibrate positioning sensors, fasten equipment fixing bolts, replace worn parts;
• Long-term shutdown: Cut off power and air source, clean whole line, cover dustproof cover.

Do not strike robot arm and equipment frame violently; Do not wash electric control cabinet directly with water; Do not shield safety sensors artificially; Do not overload the palletizing robot beyond rated load.

• Building Material Industry: Automatic palletizing for dry mortar, tile adhesive, wall putty, cement, gypsum powder, quartz powder packaging lines;
• Fine Chemical Industry: Stacking operation for inorganic filler, pigment powder, chemical granular raw materials;
• Agricultural & Fertilizer Industry: Bag palletizing for compound fertilizer, organic fertilizer, mineral feed additives;
• New Material Industry: Packaging end stacking for food additives, environmental protection powder, plastic particles;
• Old Production Line Upgrade: Matched with existing filling machine and bag feeder, upgrade manual palletizing station to full-automatic unmanned station.

Q1: Can this line match One-to-one Type Automatic Bag Feeder?

A: Yes. Reserved universal signal interface supports synchronous linkage with our one-to-one bag feeder and filling machine, forming complete unmanned packaging assembly line from bag feeding, filling to palletizing.

Q2: Why do bags slip and stack disorderly?

A: Main reasons include damp conveyor belt, unmatched linkage speed, offset gripper position and wrong program data. Solutions: Keep conveyor dry, adjust synchronous speed, calibrate clamping position and reset stacking parameters.

Q3: How many staff can this palletizing line save?

A: It replaces 3-5 full-time palletizing workers. Only 1 auxiliary worker is needed to add empty pallets regularly, saving about 70% palletizing labor cost.

Q4: Is it easy to change different palletizing styles?

A: Yes. Operators can edit square, staggered, cross and other stacking modes freely via touch screen, adapting to different warehouse storage and transportation demands.

Q5: What after-sales service is provided?

A: 12-month full machine warranty, lifetime cost-price spare parts supply. Provide English operation manual, remote video debugging, and optional on-site installation and commissioning for overseas customers.

Q6: Can it adapt to customized bag weight and size?

A: Yes. We customize robot load, gripper size and conveyor structure to fit special-size bags and heavy-weight bags according to customer samples.