Factory Type Dry Mortar Production Line 1TPH-5TPH Capacity Double Shaft Mixer

The vertical dry mortar production line is a compact vertical integrated mortar manufacturing plant, optimized between secondary lifting line and standard tower line. Adopting streamlined vertical layered compact layout, it integrates raw material storage, vertical gravity feeding, precision weighing, homogeneous mixing, finished buffering and automatic packaging in one vertical frame. It cancels redundant horizontal conveying structure, balances floor space, automation level and project investment cost, a mainstream compact vertical model for medium-sized standardized mortar factories.

Different from scattered step-type structure, high-height tower-type structure and movable containerized structure, this vertical line features integrated vertical frame design, moderate height requirement and full closed material circulation. Equipped with independent micro-additive batching system, PLC centralized control and integrated pulse dust removal system, it owns stable batch production capacity, low material residue and simple on-site installation. It complies with CE and international building material production standards, designed for stable daily production of ordinary and functional dry mortar with moderate output demand.

Integrated one-piece vertical frame structure, greatly save horizontal workshop floor space by 30% compared with step-type and secondary lifting lines. Reasonable layered vertical arrangement, smooth material downward flowing by gravity, reduce repeated mechanical lifting frequency, lower equipment abrasion and daily failure rate effectively.

Lower civil work and steel frame cost than tower-type line, higher automation and output than secondary lifting line. Shorten whole production cycle via vertical streamline conveying, improve unit production efficiency. It is the most cost-effective vertical model for investors who pursue high precision without ultra-large investment budget.

Separated vertical weighing layers for aggregate, powder and micro-additives, avoid raw material cross-contamination. High-precision load cell equipped for each batching unit, built-in automatic error compensation program. Stable batching accuracy ensures uniform water retention, bonding strength and construction performance of finished mortar batch by batch.

Full enclosed vertical conveying pipeline and sealed mixing bin, matched with top-mounted integrated pulse dust collector. Concentrated dust collection at feeding, weighing and discharging points, low workshop flying dust. Frequency conversion motor equipped for whole drive system, reduce idle power consumption, realize energy-saving and environmental-friendly cyclic production.

Prefabricated integral vertical frame, modular assembly structure, short on-site installation and commissioning period. Centralized transmission system reduces vulnerable parts quantity; vertical structure is convenient for daily inspection, residue cleaning and parts replacement. Equipped with basic fault self-alarm system, lower technical threshold for on-site operation and maintenance.

1. Check vertical guide frame fastness, weighing hopper flexibility and sealing gasket integrity before startup. 2. Clean metal hard impurities inside vertical blanking channels and mixing chamber to avoid blade damage. 3. Verify raw material quality, prohibit caking, damp and deteriorated additives feeding. 4. Run full line idle for 4-5 minutes, test synchronous linkage of dust removal, blanking valves and mixing host.

1. Do not overload vertical feeding silo to prevent material bridging and pipeline blockage. 2. Forbid opening vertical inspection doors during automatic running status. 3. Keep top dust collector running 8 minutes in advance before main equipment startup. 4. Continuous running time shall not exceed 18 hours, arrange regular shutdown heat dissipation to protect vertical electric components.

1. Clean vertical pipeline adhered powder and mixer residual material after daily shutdown. 2. Lubricate vertical transmission bearings and hinge parts every 9 days. 3. Automatic sensor calibration every 18 days, manual calibration if weighing deviation occurs. 4. Replace wear-resistant blades, blanking seals and dust filter cartridges every 7 months.

1. Applicable working ambient temperature: 5℃-53℃, keep vertical equipment foundation flat and anti-sinking. 2. Set anti-climbing guardrails and warning signs on vertical frame outer side. 3. Operators must wear dust-proof protective gear during operation. 4. Cut off total power and lock control cabinet during vertical interior overhaul.

General masonry mortar, plastering mortar, interior & exterior wall putty, standard tile adhesive, tile grout, exterior wall anti-crack mortar, interface agent, repair mortar, waterproof mortar, lightweight thermal insulation mortar and medium-grade polymer modified functional mortar.

Medium-sized professional dry mortar plants, old mortar workshop upgrading customers, regional exclusive mortar suppliers, construction group auxiliary material factories, building material wholesale enterprises, investors pursuing compact vertical layout and high cost-performance ratio.

Medium-sized residential construction projects, municipal supporting decoration projects, commercial building renovation, regional centralized mortar supply, standardized mortar wholesale, regular cross-border small-batch mortar export, multi-category mixed mortar production.

Q1: What is the difference between vertical line and tower-type line?
A1: Vertical line adopts compact integrated vertical frame with moderate height, lower steel structure investment and lower workshop height requirement; Tower-type line is ultra-high layered gravity tower with larger output and higher automation, specially for super-large-scale mortar mass production.

Q2: Can this vertical line produce gypsum-based special mortar?
A2: Yes. It supports customized anti-adhesion lining inside mixing bin and vertical pipeline, compatible with gypsum mortar, high water-retention waterproof mortar and conventional modified functional mortar with stable production effect.

Q3: What is official after-sales warranty policy?
A3: 1-year full machine free warranty, 3-year warranty for vertical frame and mixing host. Provide on-site installation guidance, operator professional training, remote fault debugging and lifelong preferential spare parts supply.

Q4: How to solve material bridging in vertical silo?
A4: Equipped with standard pneumatic arch-breaking device inside vertical silo. Regularly clean inner wall adhered powder, control raw material moisture below 0.6% to effectively avoid material bridging and uneven blanking.

Q5: Can this vertical line upgrade automation later?
A5: Yes. Reserved reserved expansion interface for automatic palletizer, intelligent additive feeding system and cloud remote monitoring module, realize full-automatic unmanned upgrading without changing original vertical main frame.