Bonding Mortar Production Line 5-50TPH Dry Mix Mortar Production Line
Bonding Mortar Production Line 1. Product Introduction This PLC automatic dry mix bonding mortar production line is a dedicated dry powder mixing equipment for construction special adhesive mortar. It adopts full automatic weighing, batching, mixing and bagging process, featuring stable running, ...
Bonding Mortar Production Line
,50TPH Dry Mix Mortar Production Line
,Bonding Mortar Production Line 5TPH
Bonding Mortar Production Line
This PLC automatic dry mix bonding mortar production line is a dedicated dry powder mixing equipment for construction special adhesive mortar. It adopts full automatic weighing, batching, mixing and bagging process, featuring stable running, uniform mixing ratio and low dust emission. This multifunctional mortar plant can produce various building bonding materials, including thermal insulation board bonding mortar, ceramic tile adhesive, stone bonding mortar and repair bonding mortar. It supports one-line multi-purpose production, compatible with wall render mortar production as well. Equipped with centralized PLC control system, the whole line saves labor cost, ensures finished mortar stable bonding strength, meets EU construction standard. Customized production capacity and workshop layout are available for global construction material manufacturers.
Functions and Key Selection Criteria of Each Production Line Component
Role: Dry sand and gravel raw materials, reduce material moisture content, avoid caking and failure of sensitive admixtures, and guarantee the flow and leveling performance of self-leveling mortar.
Key Selection Criteria: Adapt to dry mortar drying conditions with low particle degradation, precise temperature control, excellent air tightness and high thermal efficiency; equipped with wear-resistant inner liner to match overall production capacity.
Role: Filter impurities and oversized particles, grade sand materials to optimize aggregate gradation, prevent coarse particles from affecting mortar quality and damaging subsequent precision equipment, and ensure raw material uniformity.
Key Selection Criteria: Adopt fully enclosed dust-proof structure, equipped with wear-resistant and anti-clogging screen mesh; feature high screening efficiency and stable grading accuracy to meet fine batching standards for self-leveling mortar.
Role: Vertically transport dried and screened powders and sand to pre-mixing hoppers and silos, ensure continuous material supply; enclosed conveying effectively reduces particle degradation and segregation.
Key Selection Criteria: Adopt enclosed chain-type design with gentle low-speed handling to prevent particle damage; equipped with wear-resistant buckets, good sealing and anti-deviation & anti-blocking protection devices.
Role: Store bulk materials such as cement, gypsum and special fillers with moisture and dust protection, ensure continuous and stable material supply for the production line.
Key Selection Criteria: Capacity matches production volume; prioritize humidity control and anti-bridging devices for gypsum-containing materials; equipped with level monitoring and top dust removal system with anti-corrosion inner wall.
Role: Complete horizontal material transfer between process stages, stably convey raw materials from silos to metering equipment and mixers, and realize uniform feeding with minimal segregation.
Key Selection Criteria: Adopt U-trough structure with Hardox 450 wear-resistant lining and anti-segregation design; stainless steel material for material contact parts with excellent sealing performance for powder conveying.
Role: Realize ultra-precise automatic batching for main materials (cement, sand, gypsum) and micro-additives (cellulose, superplasticizers, defoamers) to ensure consistent formula and batch-to-batch product stability.
Key Selection Criteria: Main material batching accuracy: ±0.2%; micro-additives adopt loss-in-weight feeders and anti-bridging micro-screw feeders with ±0.1% high precision; full stainless steel structure for multi-formula precise batching.
Role: As the core equipment of the production line, it homogeneously blends all ingredients, preserves the functional integrity of sensitive components and particle size distribution, and ensures the excellent flow and leveling performance of finished mortar.
Key Selection Criteria: Adopt high-shear twin-shaft paddle structure with gentle yet intensive mixing effect; optimized blade design for special mortar formulations; Hardox 500 carbide overlay wear-resistant parts with complete discharge capacity and homogeneity coefficient CV ≤ 2%.
Role: Serve as buffer storage before packaging, maintain finished product uniformity, avoid secondary material segregation, and ensure continuous and stable packaging operation.
Key Selection Criteria: Equipped with fluidized bottom and anti-segregation cones, with real-time level monitoring device for continuous automatic production.
Role: Automatically fill finished self-leveling mortar into valve bags with precise weighing, realize automatic packaging, and avoid material segregation and dust pollution during packaging.
Key Selection Criteria: Valve bag packing capacity: 25-40 bags/hour with ±0.1% weighing accuracy; integrated dust collection and anti-segregation feeding design to ensure consistent product quality after packaging.
Role: Automatically stack filled mortar bags on pallets in standard and precise patterns, facilitate storage and transportation, reduce labor cost and maintain bag integrity.
Key Selection Criteria: Robotic palletizer is suitable for high-volume lines with capacity of 400-800 bags/hour; gentle handling design to avoid bag damage with accurate and stable stacking effect.
Role: Serve as the overall supporting frame of the production line, carry all main equipment such as silos, mixers and conveying equipment, fix equipment layout, ensure stable operation and accurate installation, and provide safe operating platforms.
Key Selection Criteria: Adopt national standard load-bearing section steel with high safety factor, suitable for tower-type production line layout; overall anti-corrosion and weather-resistant design with complete anti-slip platforms and safety protection facilities to meet industrial safety production standards.
Role: Collect dust generated from each production process, prevent dust leakage, purify working environment, reduce material loss and meet environmental emission standards.
Key Selection Criteria: Adopt pulse bag type with high dust removal efficiency. Match air volume of production line, wear and corrosion resistant filter bags. Good sealing performance, convenient ash cleaning and qualified exhaust emission.
- Intelligent PLC Control: Centralized control cabinet, one-click formula switching, automatic data recording, reduce manual operation error, only 1-2 workers needed for full line operation.
- High Precision Batching: Electronic weighing system, feeding accuracy ±0.5%, guarantee stable bonding strength of finished mortar, no unqualified batches.
- One Machine Multi-use: Free switch between bonding mortar, tile adhesive, wall plaster mortar, repair mortar, maximize factory investment benefit.
- Environmental & Low Consumption: Equipped with pulse dust collector, closed conveying structure, low dust emission, energy-saving mixing host, save power cost.
- Durable & Low Maintenance: Thickened wear-resistant mixing blade, anti-leakage discharge port, low material residue, easy daily cleaning and maintenance.
- Customized Support: Customize production capacity, silo quantity, workshop layout and packaging system per customer factory site.
| Item | Standard Model Data |
|---|---|
| Hourly Capacity | 3-8 T/H (customizable) |
| Total Installed Power | 32-45kw |
| Mixing Host Type | Twin-shaft gravity-free mixer |
| Weighing Accuracy | ±0.5% |
| Packaging Range | 20-50kg/bag adjustable |
| Required Workers | 1-2 persons |
| Control System | PLC automatic control |
| Finished Mortar Standard | Comply with EN12004 |
| Item | Fully automatic dry mix mortar production line |
|---|---|
| Capacity | 15-150 tons per hour |
| Application | Bonding mortar, Masonry mortar, Decorative mortar, Protective mortar, waterproof mortar |
| PLC | Siemens |
| Electric parts | Siemens |
| Weighing sensor | Toledo |
| Number of Silo | 2-5 sets |
| Bucket elevator | Plate chain bucket elevator |
| Screw conveyor | Italy brand, or Sicoma brand |
| Silo capacity | 100 tons |
| Additive system | Automatic control |
| Weighting tolerance | aggregate within +/- 1%, additives: within 20g |
- Produce thermal insulation board bonding mortar for external wall insulation project
- Produce ceramic tile adhesive & stone bonding mortar for interior & exterior decoration
- Produce concrete repair bonding mortar for building renovation
- Produce common wall render mortar matching automated cement plastering machine
- Used for commercial building materials factory, prefabricated building mortar processing plant
- Professional operator must operate the PLC control system, forbid arbitrary modification of production formula parameters.
- Check blade abrasion, sealing ring and dust removal device every week, replace wearing parts timely.
- Clean residual raw materials inside mixer after daily shutdown, avoid material caking affecting next mixing quality.
- Keep raw materials dry before feeding, forbid mixing wet impurity into production line.
- Cut off total power when equipment maintenance, forbid live maintenance.
- Equip stable 380V industrial power supply, guarantee stable operation of automatic batching system.
Q1: Can this line produce tile adhesive and wall plaster mortar together?
A1: Yes. It supports one-line multi-purpose use, change PLC formula directly to produce bonding mortar, tile adhesive, wall render mortar and putty powder.
Q2: How many workers are needed for full production?
A2: Only 1-2 workers are enough, one for PLC operation, one for bagging and finished goods handling.
Q3: Can I customize the production capacity?
A3: Yes. We support 3t/h, 5t/h, 8t/h and 10t/h customized models, match different factory site size.
Q4: What is the warranty period of this production line?
A4: 1 year whole machine warranty, lifelong paid spare parts supply and overseas technical guidance service.
Q5: Does the equipment meet international construction material standards?
A5: Yes. Finished bonding mortar meets EU EN12004 standard, suitable for global construction project sales and use.
