30Ton/Hour Dry Mixing Production Line 15KW-20KW Dry Mortar Line

This is a full-automatic tower-type dry premixed mortar production line with hourly output over 30 tons, customized for large-scale building materials factories, group enterprises and centralized mortar processing bases. Adopting integrated processes including raw material drying, screening, automatic batching, constant-weight mixing, finished material storage and intelligent packaging, the whole line supports mass continuous production of diversified dry mortar products.

Matched with PLC centralized control system, independent metering module and pulse dust removal system, the production line realizes closed-loop production, low material loss and stable finished mortar quality. It meets national and EU building material production standards, supports long-time 24-hour uninterrupted operation, and solves the points of low output, uneven mixing, large weighing error and serious dust pollution of traditional medium and small mortar production lines.

  

  

Stable hourly output ≥30T/H, maximum peak output up to 38T/H; annual designed output reaches 100,000-120,000 tons, suitable for large order bulk delivery; tower modular layout shortens material conveying path, improves cycle efficiency by 32% compared with horizontal split production lines.

Equipped with twin-shaft non-gravity mixer, mixing uniformity ratio up to 1:10000; alloy wear-resistant mixing blades, even gap between blade and tank body, no dead-angle mixing, no residual discharging; finished mortar bonding strength, opening time and water retention rate keep consistent in every batch.

Independent weight metering system for aggregate, cement, rubber powder and additive separately; automatic error calibration function, batching error controlled within ±0.2%; pre-stored 50+ sets of mortar formulas, one-click switching for different products, no manual repeated debugging needed.

Full closed material conveying structure, matched with centralized pulse dust collector, dust emission concentration meets EU environmental standards; optimized power distribution design, overall power consumption reduced by 20% compared with peer 30T/H production lines; three-cylinder dryer reduces raw sand water content ≤0.5% steadily.

Main tank body adopts high-strength wear-resistant alloy steel plate, vulnerable parts adopt detachable replacement structure; whole line fault self-checking system, real-time alarm for abnormal temperature, current and material blockage; only 3-5 operators required for full-line operation, labor cost saved greatly.

1. Check the tightness of mixing blades, conveyor belt and sealing gaskets; eliminate foreign matters inside the mixer to avoid equipment abrasion. 2. Confirm raw material indexes: sand moisture shall not exceed 0.8%, cement and additives shall be free of caking. 3. Test run idle for 3-5 minutes, check current, noise and dust removal operation status before feeding materials.

1. Forbid hard metal foreign matters entering mixing bin to prevent blade breaking. 2. Prohibit modifying formula parameters arbitrarily during automatic operation; change formulas only after stopping feeding. 3. Continuous working time shall not exceed 18 hours without shutdown; regular temperature detection for motor and bearing. 4. Keep dust removal system running synchronously with the whole line, do not turn off dust equipment alone.

1. Clean residual mortar inside mixer and dust filter cartridge every day after shutdown. 2. Add special high-temperature lubricating grease for bearings every 7 days. 3. Check weighing sensor calibration every 15 days to guarantee batching precision. 4. Replace worn blades and sealing parts every 6 months; stop equipment for comprehensive maintenance every 12 months.

1. The workshop ambient temperature shall be kept 5℃-45℃ for normal production. 2. Equip workshop with fire-proof equipment, additive warehouse isolated from cement silo independently. 3. Operators must wear dust-proof masks and labor protection gloves during on-site operation.

Masonry mortar, plastering mortar, tile adhesive, floor self-leveling mortar, waterproof mortar, interface agent, thermal insulation mortar, repair mortar, anti-crack mortar and other customized dry powder building materials.

Large-scale professional dry mortar factories, regional centralized mortar supply bases, large construction group supporting material factories, building materials export processing enterprises, customized functional mortar production enterprises.

Urban large-scale community construction, municipal public works, high-speed rail & airport supporting projects, whole-house decoration centralized material supply, overseas building material turnkey project supporting production.

Q1: Can this line produce multiple types of mortar at the same time?
A1: Yes. The PLC system stores multiple independent formulas, supporting fast switching of common mortar products. Equipped with separate additive silos, it avoids cross-mixing of raw materials and ensures product purity.

Q2: What is the main power consumption per ton finished mortar?
A2: Comprehensive power consumption is 2.1-2.3 KWH per ton finished mortar, lower than industry average, with obvious energy-saving advantage for long-term mass production.

Q3: How long is the equipment warranty period?
A3: Whole machine 1-year free warranty, core mixing host 3-year quality guarantee; provide overseas installation guidance, formula debugging and after-sales technical support.

Q4: Why the batching weight has tiny deviation occasionally?
A4: Mainly caused by filter cartridge dust blockage or sensor surface mortar adhesion. Clean dust filter and calibrate weighing sensor to recover normal precision quickly.

Q5: Can the line be expanded to higher capacity later?
A5: Reserved expansion interface for silo, packaging machine and intelligent palletizing system. It can be upgraded to 40-50T/H production line by adding feeding modules without changing main host.